needle-punched line

used production line for needle-punched nonwoven fabrics:
The following weights of nonwoven fabric can be made on the production line: 200 - 1000 g/m²
Line efficiency: 300 kg/h
Final working width of the nonwoven fabric: 2500 mm
Power supply: 400 V, 50 Hz, installed power: 62 kW
The line is equipped with modern control in control cabinets
Necessary area for the rope: length: 17 m, width: 10 m

consists of:

1) N1 – Mixing chamber with a pneumatic scale on strain gauges for portioning the load onto the carding machine, manufacturer: Temafa,
year: 1999, mechanical and electrical modernization in 2021 and 2024,
length: 5 m, width: 3 m, height: 4 m, with 1 feeding chamber

2) N1 – one doffer carding machine, manufacturer: Spinnbau,
mechanical and electrical modernization in 2023/2024, working width: 2200 mm

3) N1 – cross-lapper, manufacturer: Hergeth,
mechanical and electrical modernization in 2021, input: 2,5 m, output: 3,0 m, up to 50 m/min

4) N1 – nonwoven needle loom, brand: Automatex, Italy, y.o.c. 2008, with new CBF;
total modernized mechanically and electrically in year 2023/2024, serial number: 1585/C
working width: 2700 mm, needling from top
stroke: 60 mm, 1 x 5.000 needles/m
installed power: 31 kW, working speed: up to 1100 rpm
For the machine are: 2 needle boards in the machine, 2 spare needle boards,
The machine have been renewed recently: new bearings, new sleeves, new oil seals (Simmerring) etc.
Excellent technical solutions – as simple as possible, thus very effective, durable/almost flawless
1 control cabinet on the current level of technology.

5) N1 – longitudinal cutting and winding machine for non-woven fabrics
y.o.c. 2023, working width: 2500 mm,
consisting of:
round longitudinal cutting knives – 5 pcs.,
each knife, made of special hardened machine steel,
each knife can be moved separately to set the desired cutting width of material strands/ribbons,
pneumatic pressure using pneumatic actuators for each knife separately
Hardened pressure roller under the knives.
On request, new knives can be added and the working width of the entire longitudinal cutting device can be increased or decreased as desired.
The cutting machine’s drive is synchronized with the end winder of the production line via a chain and gear.