Manncorp MCLEDV6 High Speed LED Pick & Place

Assemble LED lighting products, including long tube boards and
flexible strips, at rates reaching 30,000 LEDs per hour,
with a high-speed, dedicated LED placer.
The MCLEDV6 has a 23.6" (600 mm) max board length and
includes automatic, on-the-fly full vision alignment.

High-Speed, High-Efficiency Design
The 6-head MCLEDV6's high speed linear drive gantry
performs simultaneous pick-up to achieve rates of
30,000 LEDs per hour (per IPC-9850 standard).
True fly-over alignment,
with an upward-looking camera located between the
feeder base and PCB, aligns components while the head is
in motion.
Thanks to the included software,
feeder locations are also optimized prior to
placement to minimize head travel and
tool changes.

Specifically Designed for LED Assembly
Unlike standard pick and place machines that
have been adapted to LED assembly,
the MCLEDV6 is purpose-built specifically to
build LED boards.
The MCLEDV6 places LED components from
0402 to 20 mm x 18 mm, including both standard and irregularly shaped LEDs to small connectors or resistors.
Each of the MCLEDV6's six placement heads features
positive air pressure to release 'sticky' LED components.
Non-stick, Teflon®-coated nozzles—
including custom nozzle designs—
are also available.
Rounded LEDs can be safely placed using
placement nozzles designed to not meet the
optical lens during pick-up, protecting the
component's overall performance and reliability.

Options For All LED Lighting Products
Flexible PCB strips, circular LED light bulb boards and
even irregularly shaped boards can also be assembled quickly,
accurately, and reliably on all models in the MCLED-series.
With all models, the full length of the board is
assembled in a single pass for top efficiency and throughput.
For long LED tubes, model MCLEDV6-12 features
a max board size of 47.3" (1200 mm).
The MCLEDV6 comes standard with a worktable and
magnetic board fixture or can be configured at
time of purchase with a SMEMA-compatible inline conveyor for automation.

Software Simplifies Production
Several powerful software tools are included with
the MCLEDV6 system, including the UCAD®
universal CAD import/conversion utility to
simplify placement programming,
a feeder arrangement optimizer to
minimize head travel and tool changes,
and real-time monitoring of production that
gives the operator at-a-glance information.
Easily monitor production with a virtual view of
products under assembly, along with placement rate,
placement time, and production count.
Companies that already have one or
more MC-series machines in
their facility will find the MCLEDV6's software
interface immediately familiar, which means zero
learning curve when it comes to programming and
operating.

24/7 Workhorse
The MCLEDV6 offers nonstop production.
Its ability to automatically switch to
a different feeder when an in-use one runs out of
components allows operators to refill empty feeders without
taking production offline.
Up to 16 special, servo-driven feeders can
be used with the MCLEDV6.
Brushless motors promote a longer feeder life
under around-the-clock production conditions.
And with these feeders, it is also possible to
splice a new reel onto an old one for
minimizing production interruption.

PLACEMENT SPECIFICATIONS
Number of Placement Heads 6
Placement Rate (IPC-9850) 30,000 CPH
Placement Accuracy 50 μm, 3 Sigma
Minimum LED Size 1 mm x 0.5 mm (0.039" x 0.019")
Maximum LED Size 20 mm x 18 mm (0.78" x 0.70")
Capability for Other SMDs Same maximum and minimum component size as LEDs

PICK UP SPECIFICATIONS
Tool Changer Yes
Number of Tools 18 (3 Per Head)
Accepts Additional Tool Changers Yes
Integral Vacuum Yes

BOARD HANDLING SPECIFICATIONS
Board Handling Method Magnetic fixture worktable (standard)
or inline conveyor (optional)
Maximum Board Length 23.6" (600 mm) standard
47.2" (1200 mm) optional
Full length assembled in a single pass
Maximum Board Width 12.6" (320 mm) 11.8" (300 mm)
with inline conveyor option
Board Thickness 0.008" to 0.12" (0.2 mm to 3.0 mm)
Fiducial Recognition/ Coordinate Correction Yes
Bad Mark Detection Yes

FEEDER CAPACITY
Maximum Number of Feeder Ports 16
Tape Feeder Sizes 8, 12, 16, and 24 mm

PROGRAMMING
Operating System Windows®
PC, Keyboard, Mouse Yes
Monitor Flat LCD
Teaching Camera Yes
Numeric Data Entry Yes
CAD Download Yes
Step and Repeat for Matrix Boards Yes
Optimization Functions Yes
Off-Line Programming Yes

MECHANICAL SPECIFICATIONS
X Axis Drive Mechanism High Speed Linear Drive
X Axis Encoding Linear
Y Axis Drive Mechanism Ball Screw
Y Axis Encoding Rotary
X-Y Axis Resolution 0.01 mm (0.00039")
Z Axis Resolution 0.01 mm (0.00039")
θ Axis Resolution 0.09°
θ Axis Range of Motion 360°

PHYSICAL SPECIFICATIONS
Overall Dimensions (Approx. L x W x H) 600 mm Length Board
48.4" x 44.4" x 58.7"
(1230 mm x 1130 mm x 1491 mm)
1200 mm Length Board
103.5" x 44.4" x 58.7"
(2630 mm x 1130 mm x 1491 mm)
Approx. Net Weight 450 kg (992 lbs.)

FACILITY REQUIREMENTS
Standard Voltage 200-230 VAC - Single Phase
Air Pressure 80 psi, 4 CFM, 5.5 Bar

SERVICE AND SUPPORT
Remote Diagnostics Ethernet
Warranty 1 Year