Manncorp MC388HS High Speed

Huge Feeder Capacity & Placement Area
Configured as an inline machine standard,
the MC388HS can have up to 192 feeders mounted on
the front and rear while still maintaining a generous
1200 x 370 mm (47.2" x 14.6") placement area
(which can be shared between PCBs and waffle trays).

Set Up to Suit Your Needs
The standard MC388HS configuration includes a 3-stage,
single-lane conveyor system with SMEMA interface and
auto width control. It also comes standard with
a fully adjustable, three-stage, single-lane inline conveyor for
PCBs up to 650 mm. For handling even longer boards,
two options exist:
1. A single-stage 1.2-meter upgrade that allows the
MC388HS to process boards up to four feet long —
such as those used for LED lighting—in a single pass.
2. A dual-stage conveyor option that
extends maximum PCB length to 1.5 meters.

Quickly and Accurately Place Just About Any SMD Component
Our standard optics package places parts as small as
01005s while still maintaining placement accuracy of
30 µm, 3 Sigma. At the other end of the spectrum,
MC388HS can place SMDs as large as 100 x 150 mm.

Alignment is accomplished via a dual-vision combination of
head-mounted Cognex® Flash Vision on-the-fly cameras and
stationary bottom cameras.
Full-vision alignment, which matches component leads,
balls, or bumps directly with the pads,
eliminates placement inaccuracies caused by
systems that locate and align to only the component body.

Easy-to-Use, Field-Tested Software
Our MC388HS pick and place machine uses the same robust,
Windows®-based software as all other MC-series machines.
Customer feedback over the past ten years has
created a very easy-to-use, stable, and reliable system.

Program via CAD import and conversion,
teaching or direct entry.
Component library covers all common component
package types and sizes (including resistors,
capacitors, diodes, SOTs, PLCCs, QFPs, SOJs, SOPs, etc.).
Component data links to Smart Feeder software for
easy setup and inventory control.
Virtual PCB Simulator displays a virtual assembly based
on programming data.
Fiducial mark search routines identify and correct for
PCB offset or misalignment.
Optimization tools analyze data and mix to
provide feeder arrangements that minimize head travel and tool changes.
An optional dispensing head can be installed to assign parameters to specific components.
Remote diagnostic software allows for
fast troubleshooting by Manncorp techs.
Assemble LED boards, backplanes, and other long panels.

Specifications
Placement Specifications
Number of Placement Heads 6/8
Placement Rate (IPC-9850)* 18,000/20,000 CPH
Placement Rate (Max.) 20,000/22,000 CPH
Placement Accuracy 30 µm, 3 Sigma
Minimum Component Size 01005
Maximum Component Size 100 mm x 150 mm (3.94" x 5.9")
Maximum Component Lead Pitch 0.3 mm (0.012")
BGA/CSP Placement Capability Yes - Standard
Alignment Method Dual-Vision Alignment System

Pick Up Specifications
Tool Changer Included
Number of Tools 15
Accepts Additional Tool Changers Yes
Integral Vacuum Yes

PCB Specifications
PCB Loading Method 3-Stage Inline Single-Lane Conveyor standard.
Maximum Placement Area 350 mm x 1250 mm (13.7" x 49.2")
Fiducial Recognition/ Coordinate Yes
Bad Mark Detection Yes

Feeder Capacity
Maximum Number of Feeder Ports 192

Programming
Operating System Windows Based
PC, Keyboard, Mouse Yes
Monitor Flat LCD
Teaching Camera Yes
Numeric Data Entry Yes
CAD Download Yes
Step and Repeat for Matrix Boards Yes
Bar Code Reader for Feeders & Packaging Yes
MIS and Optimization Functions Yes
Off-Line Programming Yes

Mechanical Specifications
X-Y Axis Drive Mechanism Ball Screw
X-Y Axis Drive Motors AC Servo
X-Y Axis Encoding Rotary
X-Y Axis Resolution 0.005 mm (0.0002")
Z Axis Drive Motor DC Servo
Z Axis Encoding Rotary
Z Axis Resolution 0.02 mm (0.0008")
θ Axis Drive Motor DC Servo
θ Axis Encoding Rotary
θ Axis Resolution 0.045°
θ Axis Range of Motion 360°

Physical Specifications
Overall Dimensions (Approx. L x W x H) 1900 mm L x 1570 mm W x 1486 mm H (75" x 62" x 59")
Overall Dimensions with Feeders (Approx. L x W x H) 2050 mm L x 1670 mm W x 1877 mm H (81" X 66" X 74")
Approx. Net Weight 1200 Kg (2646 lbs.)

Facility Requirements
Standard Voltage 220 VAC, 3 Phase, 20 Amps

Feeders
Because feeder management and control software is
included as part of the MC series pick & place software,
smart feeding is standard on every MC series
pick & place machine. A wide range of affordable,
efficient and reliable smart tape and stick feeders are available,
as well as waffle tray and cut tape strip holders.

SMART TAPE FEEDERS
High-precision design
Built-in memory modules and COM ports
Ultra-smooth electronic actuation and tape advance
Smart data linking optimizes setups, speeds job changes
Prevent feeders from being loaded in the wrong ports
Bar codes can be used for quick data entry and verification

SMART STICK FEEDERS
Universal design adjust to virtually any SMD length, width, or tube packaging dimensions
Available with 10 or 20 lanes
Mount directly on MC series smart feeder bases, alongside smart tape feeders
Memory modules link feeder lanes to specific component data

SMART SOFTWARE
Included as standard with all MC series pick and place machines
Position scanning for fast changeover
Automatic component quantity tracking
Quick-change feeder locations
Feeder position verification
Cut out manual data entry

WAFFLE TRAYS & CUT STRIP HOLDERS
MC series pick and place machines feature large,
open work areas that accept a variety of
holders for trays and cut tape strips