Weinig Powermat 1200

with infeed automation Weinig wheel magazine EM 100 and linked
with outfeed automation Weinig High-Mech A 1

Detailed description:
1. Weinig planer and moulder Powermat 1200

Technical data:
Working width 20 - 230 mm (with tool flight circle 93 - 163 mm)
Working height 10 - 160 mm (with tool flight circle 93 - 163 mm)
1. Spindle
First lower horizontal spindle
Motor with brake 7.5 KW
Spindle diameter 50 mm
Speed ??8,000 rpm
Tool flight circle 125 - 180 mm
In conjunction with PowerLock 93 - 180 mm
Tool flight circle rebate cutter 130-160 mm
Axially adjustable range 17 mm
Folding device
MarathonCoating in front of 1st lower tool holder

2nd spindle
First right vertical spindle
Motor with brake 7.5 KW
Spindle diameter 50 mm
Speed ??8,000 rpm
Tool flight circle 93 - 200 mm
Maximum throat depth 35 mm
Axial adjustment range 80 mm
Radial adjustment range
Min. tool diameter on stop plane 93 mm
Max. tool diameter behind stop plane 200 mm

3rd spindle
First left vertical spindle
Motor with brake 7.5 KW
Spindle diameter 50 mm
Speed ??8,000 rpm
Tool flight circle 93 - 200 mm
Tool flight circle for straight cutter heads max. 163 mm
Maximum throat depth 35 mm
Axially adjustable travel 80 mm
Pressure shoe in front of left tool holder, including 2 side pressure rollers, spring-loaded

4th spindle
First upper horizontal spindle
Motor with brake 7.5 KW
Spindle diameter 50 mm
Speed ??8,000 rpm
Tool flight circle 93 - 200 mm
Tool flight circle for straight cutter heads max. 163 mm
Maximum throat depth 35 mm
Axially adjustable travel 40 mm

Split pressure shoe in front of upper tool holder on tool flight circle
adjustable and swinging away from the tool, spring-loaded.
Upper spindle prepared for later installation of the cassette system

5th spindle
Second upper horizontal spindle
Motor with brake 7.5 KW
Spindle diameter 50 mm
Speed ??8,000 rpm
Tool flight circle 93 - 200 mm
Tool flight circle for straight cutter heads max. 163 mm
Maximum throat depth 35 mm
Axially adjustable travel 40 mm

Split pressure shoe in front of upper tool holder on tool flight circle
adjustable and swinging away from the tool, spring-loaded.
Upper spindle prepared for later installation of the cassette system

6th spindle
Second lower horizontal spindle
Motor with brake 7.5 KW
Spindle diameter 50 mm
Speed ??8,000 rpm
Tool flight circle 93 - 225 mm
Maximum throat depth 15 mm
Axially adjustable travel 40 mm
Radial adjustable travel
Min. tool diameter to table level 93 mm
Max. tool diameter 6 mm below table level 225 mm
All spindles with high concentricity.
Lubrication points for the axial tool holder movement.

Feed system:
Electronic feed, infinitely variable with brake 6-40 m/min., motor 7 kW
Feed roller in front of 1st lower tool pneumatically controlled high-low
Durofer pointed tooth rollers with depth limiter and self-cleaning
Adjustment path of the feed rollers compared to left tool holder, axial 35 mm
Shortened roller distance compared to the right tools

Machine electronics:
Operating voltage 400 volts
(voltage range 380 x 420 volts), 50 Hz
All spindle motors in IE 2 version
Machine electronics for run-out mechanization
Control cabinet (with control panel) separate from machine, distance control cabinet-machine: 2.5 m

Machine stand, table and Stops
Surface table 1050 m long (including jointing ruler)
Joining ruler with sliding rollers
Automatic lubricant pump for removing resin from the table.
A driven rubber roller in the outfeed table, 50 mm wide.

Pressure rollers and guides
Pressure rollers from above, spring-loaded

Machine operation:
MemoryPlus
For saving the setting values ??of profiles.
Tool holder axes and pressure elements before and after the upper tool holder with electronic double displays.
3 radial CNC-controlled adjustment and positioning of the spindle in conjunction with memory function, for spindle no. 3,4,5
CNC - controlled adjustment and positioning of the feed high/low in conjunction with the memory function
Central position of lubrication points on the front of the machine
Option: used planing heads

2. Weinig wheel magazine EM 100 infeed automation
For continuous feeding of equal and unequal workpiece lengths.
Mounted on the planing stand of a planer and moulder.
Magazine consisting of height magazine and feed unit, frequency-controlled.
The workpieces are manually placed one on top of the other in the height magazine.
The frequency-controlled feed unit with a controlled feed wheel from the side ensures seamless feeding of the following machine.
Can be folded down into parking position for manual workpiece feeding

Performance data:
Feed speed of the planer and moulder max. 36 m/min
Cycle rate max. 60 cycles/min
Drive frequency-controlled 0.55 kW
Frequency converter 1.5 kW
Feed speed 6-70 m/min.
The performance of the magazine is determined by the length, cross-section and weight of the workpieces.

Workpiece dimensions:
Workpiece length min./max. 350- 3000 mm
Length difference max. 30%
Workpiece width min./max. 20- 260 mm
Workpiece thickness min./max. 12 - 70 mm
Height magazine
Stacking wall on the right, mounted on the jointing ruler of the moulder.
Stacking wall on the left can be adjusted to the workpiece width. Can be removed for work without a magazine.

Filling height max. 350 mm
Filling weight max. 45 kg
For workpiece widths under 80 mm and filling heights under 350 mm, the max.
workpiece length of 3,000 mm can be exceeded. (Roller conveyor 1.5 m required)

Feed system
------------------------------
Feed wheel from the left, electro-pneumatically radially controlled
Adjustment of the feed force via potentiometer
CNC-controlled adjustment to wood width by PowerComPlus
of the planing and moulding machine

Feed wheel diameter 170 mm
Feed wheel thickness 10 mm
Pneumatic connection 6 bar
Total length: approx. 900 mm
Total width: approx. 800 mm
Total height: approx. 500 mm

3. Weinig High Mech A 1 outfeed automation existing from:

Sliding unit:
For lowering workpieces onto the subsequent cross conveyor

Flat belt cross conveyor
For transverse transport of processed workpieces

Performance data:
The outlet is designed for a maximum feed speed of the
planing and moulding machine of 60 m/min based on wood lengths
of 1,800 - 6,100 mm. Restrictions can arise from machining, cross-section, length of the workpieces and depend on the type of operation.

Finished wood data:
Workpiece dimensions
Length min./max. 1800 - 6100 mm
Length difference max. 30%
Width min./max. 50 - 230 mm
Thickness min./max. 12 - 100 mm
Cross section max. 100 cm2
Single part weight max. 30 kg
Wood moisture 10-15%

1st position slide unit
For lowering workpieces onto the following cross conveyor
Total length 7,800 mm
Width of the set-down flap 270 mm
Inlet height 825 mm
Outlet height 650 mm
Cycle rate max. 28 cycles/min

2nd position flat belt cross conveyor For transverse transport of processed workpieces
Drive motor 0.75 kW
Feed speed approx. 18 m/min
Tracks 5 pcs.
Conveyor path 2,100 mm
Height increasing to 1,000 mm
Collecting bracket, 400 mm support
Electrically linked to moulding machines
Space requirement
High-Mech A 1
Conveyor length x width approx. 2500 x 8000 mm