Waldrich Coburg MASTERTEC 4500 CNC Bridge Type Double Column Milling Machine 4000 rpm 11.6”

Waldrich Coburg MASTERTEC 4500 CNC Bridge Type Double Column Milling Machine

2 Rams & Pallet System
Siemens SINUMERIK 840D sl CNC Control
PLC – Siemens SIMATIC S7 for the Machine Functions
(2) Two Milling and Boring Heads Type M3 equipped for Waldrich Coburg Spindle Units
(2) Two Automatic Tool Changers with Shelf Type Magazine – 135 Pockets
100 Stations CAT 50
35 Stations CAT 60
(2) Two Automatic Serving System for Spindle Units
Comprising One Long Platform Cart to Receive 5 Spindle Units
(2) Two Milling and Boring Heads Type M3 equipped for Waldrich Coburg Spindle Units
(2) Two VS 700 C 250 Vertical Automatic Spindle Units
(3) Three HS 700 C 550 Horizontal Automatic Spindle Units
(3) Three HS 330 C 500 Horizontal Automatic Spindle Units
(2) Two Universal USP 475 C 475 Automatic Spindle Units
Heidenhain Scales on XYZ, Rotary Encoder on C Heidenhain
Coolant System for 2 Rams
For Outer Coolant Supply – 80 l/min at 1 bar
For Inner Coolant Supply
40/min at 10 bar
35/min at 27 bar
Through Spindle and Flood Coolant
Chip Conveyor System – Hinge Type Conveyor Belts
Renishaw Touch Probing
(2) Two Broken Tool Detection with BLUM-Laser in the Area of the Automatic Tool Changer
(2) Two Cleaning Station for Tool Locations CAT 50 & CAT 60 by Means of Rotating Brushes & Compressed Air



Basic Machine:
5-Axes CNC
– X Axis Table, Longitudinal Travel
– Y Axis Milling & Boring Head, Horizontal Travel
– Z Axis Ram, Vertical Travel
– W Axis Crossrail, Vertical Travel
– C1 Axis Rotation around Z Axis (Indexing Axis)

Measuring System:
Linear Measuring System
Make HEIDENHAIN for X, Y, Z, W
Rotary Encoder for C1
Compressed Air Supply for Linear Measuring System

Electrical Equipment:
For 460 V, 60 Cycles, Control Voltage 24 V DC

SPINDLE UNITS:
Vertical Spindle Unit – VS 700C 250
2 Spindle Units of this Type Included

Max Power 80kW 107 HP
Nominal Speed 110 rpm 110 rpm
Max Torque 7000 Nm 7000 Nm
Max Speed 4,000 rpm 4000 rpm
Input Speed : Output Speed 1 : 1 1:1
Housing Diameter 295 mm 11.6”
Drop 250 mm 9.84”
Tool Location CAT 60 CAT 60
Tool Clamping Automatically by Means of a Collet
Inner and Outer Coolant Supply
Cooling of Housing

Horizontal Spindle Unit – HS 700 C 550
2 Spindle Units of this Type Included – Additionally 1 Spare Unit of this Type are Included

Max Power 80kW 107 HP
Nominal Speed 110 rpm 110 rpm
Max Torque 7000 Nm 7000 Nm
Max Speed 2,000 rpm 2,000 rpm
Input Speed : Output Speed 2 : 1 2 : 1
Drop 550 mm 21.7”
Tool Location CAT 60 CAT 60
Tool Clamping Automatically by Means of a Collet
Automatic Indexing via C1-Axis in the Ram
from 0.5 Degree to 0.5 Degree
swivel Range 0 – 360 Degree 0 – 360 Degrees
Inner and Outer Coolant Supply
Cooling of Housing

Horizontal Spindle Unit – HS 330 C 500
2 Spindle Units of this Type Included

Max Power 63kW 84.5 HP
Nominal Speed 180 rpm 180 rpm
Max Torque 3300 Nm 3300 Nm
Max Speed 4,000 rpm 4,000 rpm
Input Speed : Output Speed 1 : 1 1:1
Drop 500 mm 19.7”
Tool Location CAT 50 CAT 50
Tool Clamping Automatically by Means of a Collet
Automatic Indexing via C1-Axis in the Ram
from 0.5 Degree to 0.5 Degree
swivel Range 0 – 360 Degree 0 – 360 Degrees
Inner and Outer Coolant Supply
Cooling of Housing

Universal Spindle Unit – USP 475 C 475
2 Spindle Units of this Type Included

Max Power 75kW 100.5 HP
Nominal Speed 150 rpm 150 rpm
Max Torque 4,750 Nm 4,750 Nm
Max Speed 2,500 rpm 2,500 rpm
Input Speed : Output Speed 1 : 1 1 : 1
Tool Location ISO 50 ISO 50
Tool Clamping Automatically by Means of a Collet
Automatic Indexing
in the horizontal plane via C1-Axis in the Ram
from 0.5 Degree to 0.5 Degree
swivel range 0 – 360 Degree 0 – 360 Degree

in the vertical plane via the milling drive
from 0.5 Degree to 0.5 Degree
swivel range -2 – +92 Degree -2 – +92 Degree


PALLET SYSTEM:
For Loading Pallets on Pallet Carrier of the Machine:

Consists of:
Number of Pallets 2
Pallet Size 3,750 x 6,000 mm 146.6” x 236.2”
Pallet Shuttle 2 Stations
Travel Speed of Pallet Shuttle

X – Direction 30 m/min 1,181 ipm
Y – Direction 20 m/min 787.4 ipm

Automatic Pallet Change
Positioning Accuracy of Pallets on Pallet Carrier 0.01 mm 0.000394”
Protection Walls on Pallet Shuttle Against Splash Water
Fencing Around Pallet System





2 x Milling & Boring Head:

Drive Power – Continuous Running (S1 / 100%) 80 kW 107 HP

Speed Range of Milling & Boring Spindle

1st Range 5 – 700 rpm 5 – 700 rpm
2nd Range 25 – 4,000 rpm 25 – 4,000 rpm
Nominal Speed 110 rpm 110 rpm

Max Torque 7,000 Nm 7,000 Nm

Cross Section of Ram 550 x 550 mm 21.7” x 21.7”

Automatic Mounting of Spindle Units

Automatic Indexing of Horizontal Spindle Units,

by means of a swivel device built into the ram (C1 – Axis)

from 0.5 degree to 0.5 degree

swivel range

Diameter of Serrated Hirth-Rings (C1 – Axis) 545 mm 21.5”
Specifications
Convert to US
Distance Between Columns
4,500 mm
Clearance between Pallet VS700 C250 Head
1,810 mm
Total Length of Machine Including Pallet System, Approx.
24,100 mm
Total Width of Machine Including Pallet System, Approx.
18,000 mm
Total Height of Machine Above Floor, Approx.
6,660 mm
(with Pallet Height being 500 mm Above Floor)

PALLET DIMENSIONS:
Pallet Size (Width x Length) T-Slotted (2) Pallets
3,750 x 6,000 mm
T-Slots in Longitudinal Direction 28 mm H8 1.102" H8 Distrance
250 mm
Max Pallet Load
25,000 kg

TRAVELS:
X Axis Pallet Carrier, Longitudinal
7,000 mm
Y1 Axis Milling & Boring Head 1
3,320 mm
Y2 Axis Milling & Boring Head 2
3,320 mm
Z1 Axis Ram Travel
1,500 mm
Z2 Axis Ram Travel
1,500 mm

TRAVEL SPEEDS:
X Axis Pallet Carrier, Longitudinal
0 - 30,000 mm/min
Y1 Axis Milling & Boring Head 1
0 - 20,000 mm/min
Y2 Axis Milling & Boring Head 2
0 - 20,000 mm/min
Z1 Axis Ram Travel 1
0 - 45,000 mm/min
Z2 Axis Ram Travel 2
0 - 45,000 mm/min