Morbidelli universal 3615TV

Working area X-Y-Z: 3,660 x 1,550 x 130 mm
Running length X-Y: 4,200 x 2,000 mm
Description of the units and accessories (basic)
The structure of the base body is monolithic
Heavy gauge steel construction.
She's through welded triangular sheets over the entire
Machine bed stiffened and therefore extremely stable.
The Shape of the triangle used for load-bearing parts, with A large base is the secret to lasting
To ensure precision and stability.
The layout of the machine allows the user to have one optimal workflow despite a minimum Space requirement.
The basic body constructed in this way therefore offers the processing unit a balanced and secure base with a particularly good load distribution.

The mobile unit carrier in portal design is out built in a solid monoblock. It will be in the X direction on prismatically ground guides
Recirculating ball slide positioned.
On this mobile The working unit is the aggregate carrier prismatic, ground guides and the
Recirculating ball slide attached.

Axis movement:
The drive system in the Y and Z axes takes place via ground ball screws of the highest
Precision class.
The drive in the X axis takes place via a backlash-free prestressed one
Precision rack drive.
This ensures during the Positioning process for a balanced
Load distribution.
Such a characteristic is important to ensure balanced movement even with more complex ones to ensure work.
The movement of the different Axes are done via brushless
Three-phase servo motors / brushless AC motors.
This offer excellent positioning speeds thanks to very low ramp times. Of
Furthermore, the measuring systems in these engines are full integrated.
These properties make such a type of Drive completely maintenance-free.

· Rapid traverse in X: 40 m/min
· Rapid traverse in Y: 60 m/min
· Rapid traverse in Z: 22.5 m/min

Vacuum system (base)
· Vacuum pump: 100 cbm/h
· Power: 2.5 kW
· Max. negative pressure (connection) 0.9 bar

Control / control cabinet
· Office PC or industrial PC (see options)
· Basic NC control: ESA-GV KVARA 6.0
· Cable remote control with the most important functions

ELECTRICAL/ELECTRONIC CNC CONTROL
Universal is equipped with a powerful NC control.
The integrated Office PC gives the NC control one unparalleled level of familiarity: the software works with Windows XP and allows for fast and
Simple programming, even for inexperienced users
Users can easily learn it.
The system is open and allows the connection of CD-ROM drive,
Audio card, barcode reader, modem, printer, scanning systems etc.
Furthermore, the installation of all Network systems, as well as all commercially free available CAD programs possible.
To reduce space, the control cabinet is underneath placed on the machine table and the operator works on a separate terminal on wheels, the can be positioned freely.

XILOG PROGRAMMING SYSTEM
Software features:
- Import of DXF files
- Import of ASCII files
- User interface in native language

Operator (available for languages ​​I - GB - F - D - E)
- Linear and circular interpolation in three axes, linear in space, spiraling in the selected plane
- supported programming
- Calculator for direct transfer of the calculated data
- Graphic and syntax aids for drilling and milling operations
- parametric programming to do the same

Plate processing on various plate types
Dimensions to allow with the possibility to adapt these edits through calculations
- Optimization for the fastest processing path to be calculated taking the multi-spindle drilling head into account
- automatic tool assignment to the operation
- Description and management of the assembled
Tools (drilling units, milling units, etc.)
- Head configuration graphic
- Workpiece graphic visualization
- Simulation run
- Zoom function
- Control of the profile in progress
- Possibility of shifting the plate zero point

Execute drilling on inclined or curved plate sides, horizontal holes in the workpiece
- Execution of individual programs via keyboard or serial connections
- Management of the barcode reader with integrated software
- Possibility of regulating the axis speed
- Management of the SCM CNC - JERK function for dynamic control of accelerations/decelerations
- HOLD function for milling and drilling
- 2 feed potentiometers for a subsequent, Separate adjustment of the machining feed and the pure travel paths
- Self-diagnosis and reporting of any problems that may occur Errors or malfunctions
- Single Step to execute each Program steps with manual control
- Multitasking function

Technical data for commissioning:
· Total connected load: 16 kW, 400 V, 50-60 Hz
· Compressed air: 6.5 bar
· Compressed air consumption: 170 Nl/min
· Central suction nozzle diameter: 200 mm
· Exhaust air consumption: 3,200 cbm/h
· Suction speed: 30 m/s
· Negative pressure: 3,000 Pascal
· Weight: approx. 3,200 kg
- Technical changes reserved -

1 piece
529712 Safety device with bumper
so-called CE NORM

Advantages of this system compared to the step mat:
· Complete work area available for pendulum machining
· Possibility of processing larger plates in the pendulum
· Better visibility when editing
· More safety for the operator
· Space requirement is reduced

1 piece
529861 Safety device protective grille on three sides
so-called CE NORM, 3-sided with access door on the side,
either left or right

1 piece
529563 PC Office
(Hardware configuration):
- Operating system Windows XP Professional (German)
- LCD screen 15'
- Qwerty keyboard
- INTEL microprocessor min. 2 GHz
- min. hard drive 80 GB
- RAM memory at least 512 MB
- 3.5' 1.44 MB floppy drive
- CD-ROM 52x
-Remote control for controlling axes,
Rapid traverse speed, emergency stop processing speed, etc.

1 piece
529553 Automatic CNC central lubrication
with pressure monitoring and level control of the storage container.
All axle guides are lubricated automaticallyas well as the ball screws.

1 piece
529561 Central suction nozzle with automatic pneumatic switching flaps
Central connection D=2000 mm
The various extraction areas become central summarized.
Through the switching flaps Only the area being processed is vacuumed.
This reduces the required extraction volume to 3,200 cbm/h.

1 piece
529555 Vertical milling unit 8.5 kW (12 HP), HSK 63F
- Speed ​​infinitely variable from 1,000 - 24,000 1/min via inverter
- Power 8.5 kW from 9,000 rpm, S1 (100%ED)
- Power 10 kW from 9,000 1/min, S6 (up to 50% ED)
- Direction of rotation left/right
- 360 degree coaxial cooling system
- Ceramic ball bearings
- Tool holder HSK 63F
- Automatic blow-out device when changing tools

The suction system of the milling spindle consists of a suction hood,
which completely encloses the tool and in the
Height is NC controlled.

1 piece
529447 Vector axis (C axis) interpolating
Vector rotation axis (4th axis) can be rotated 0-360 degrees
Can be selected via CNC control for the use of angular gears.
Interpolating with the X, Y and Z axes.

1 piece
529647 Tool changer HSK Rapid 12
12-position automatic tool changer
· mounted on the back of the support
· traveling in the X direction
· Max. tool weight per place: 4.5 kg
· Max. total weight on the changer: 80 kg
· Max. tool diameter: 220 mm
· Max. tool length: 220 mm
* Tool changer for holder/interface HSK 63F*

1 piece
529855 Horizontal/lock case milling unit with 2 outputs
Horizontal milling unit with two outputs in Y.
1 output for the most difficult processing such as:
Lock case milling.
The second exit is for Suitable for lighter milling and drilling work.

· 2 outputs opposite each other in the Y axis
· Power: 3 kW
· Speed ​​continuously from 6,000 - 18,000 1/min

1 piece
529558 Drilling unit with groove saw for universal
Drill head with 12 + 6 spindles with groove saw in X
· 5 individually accessible vertical spindles in Y (grid 32 mm)
· 7 individually accessible vertical spindles in X (grid 32 mm)
· 4 horizontal spindles in X (2 + 2)
· 2 horizontal spindles in Y (1 + 1)
· Grid vertical spindles: 32 mm
· Grid horizontal spindles X: 64 mm
· Speed: 6,000 1/min
· Power: 2.3 kW (3.2 HP)
· Drill holder: M10 with 11mm vertical fit
· Drill holder: M8 with a 9 mm horizontal fit
· Pneumatic feeding stroke: 60 mm

Groove saw unit D=120 mm in the X direction
The drilling unit of the working unit consists of one
Robust basic construction in which the individual drilling spindles are locate
be positioned in ground bronze sleeves.
This creates the pneumatic pressure that the individual
Drill spindle lowered, always centrally on the drill spindle and granted a long service life.
The feed pressure of the drilling spindles is controlled by a
PRESSURE AMPLIFIER increased by 2-3 bar. Through this
A consistent drilling depth will be achieved even with large ones
Diameter and worn tool guaranteed.

1 piece
529678 Drill head speed adjustable via machine inverter

1 piece
529810 TV work table with 6 supports:
The work table is designed to give the operator the to guarantee maximum 'freedom of movement'.
The Vacuum quick clamping system ensures maximum
Flexibility with precise positioning and one optimal hold of the workpieces.
· 6 supports 1,500 mm continuously pneum. adjustable in X 6 stops at the back in Y (1x per edition)
· 6 stops offset in Y (1x per edition)
· 2 stops on the side in X (1 x left / 1 x right)
· all vacuum suction cups are infinitely adjustable
· The number of vacuum suction cups per edition can be freely selected · Pendulum processing is standard

12 pieces
528716 TV vacuum cleaner 145 x 145 mm
H = 50mm

6 pieces
528717 TV vacuum cleaner 145 x 55 mm
H = 50 mm, rotatable

1 piece
529656 4 pcs. positioning aids MORBIDELLI TV supports

1 piece
529659 2 cross lasers for easy and precise positioning of the vacuum suction cups
Mounted on the support on the left and right.