Hajek VSE™ 30 / 420 Thermoforming Machine

for production of vacuum packages made of flexible- and rigid-film.
Packaging Material:
Bottom web (flexible) PA/PE
Bottom web (semi-rigid), Type: PS/PE, PVC/PE or APET/PE
Width: 422 mm (+2 mm)
Thickness: up to 500 µm
Hot seal compliant, draw compliant
Top web (flexible), Type: PA/PE
Width: 420 mm (+/- 1 mm)
Thickness: 100 µm
Hot seal compliant
Goods to be packed: unknown
BASIC MACHINE (Layout EPDM 032610)
Consisting of:
Machine chassis
Frame length 3,660 mm
Machine length approx. 4,518 mm
Machine width including cabinet approx. 1,107 mm
Machine height approx. 1,938 mm
Control cabinet width 1,000 x height 1,700 x depth 350 mm
Machine side cladding in loading area
Nominal machine width 420 mm
Stainless steel machine frame and side panels are designed according to the
latest hygiene requirements. Side panels are easily removable and accordingly
hinged for cleaning operation. The three-dimensional welded modules have a
maximum stiffness and can be easily cleaned in between the connection points.
Film transport chain 5/8" K with film clamping parts made of stainless steel.
Infeed module ELM 2_ BB 420
Length 1,730 mm
Module fits for lifting system, forming die and bottom film unwind
Bottom film unwind UF 231
Holding spindle for bottom film with 3" core-Ø (76 mm)
Max. 400 mm diameter of bottom film reel
Adjustable film reel guide, incl. dancer arm system and break
Lifting system HS 100
20 kN, for forming depth up to: 150 mm
Opening width 160 (bottom 160 / top 0 mm)
Forming depth up to: 150 mm
Forming system FS 200
Forming of bottom film by lid heating,
Heating with compressed air, forming with vacuum
Active carbon filter 0.01 µm for oil free compressed air during forming
Vacuum system VSP000160
Forming and evacuation pump 300068 BUSCH R5 RA0160D, 160 m³/h

Sealing module SIM 1_BB 420
Length 900 mm
Module to fit the lifting system, sealing die, top film unwind and control
components
Machine control:
IPC 2100 real time
Industry 4.0 ready
Colored touch screen terminal 12,1"
Stainless steel enclosure IP65
High temperature and vibration stability
Recipe store for up to 500 recipes
Detailed status indicator of in- and outputs of the PLC visible via HMI
USB interface
Data backup of recipes and machine parameter
Ethernet interface
Password protection
Different access level for different access authorizations
Adjustable main machine data - correctable (password protected)
Adjustable switch point for vacuum and gas
Pressure reading
Electronic height adjustment for lifting system in mm: 45, 80, 110, 150
Performance indication
Cycle counter
Detailed fault tracking
4 temperature control loops with off-limit check
Cleaning program with temperature control of dies
Operator language: English
More languages are available via HMI
Top film unwind
Max. 400 mm diameter of top film reel
Adjustable film reel guide, incl. dancer arm system and break

Pneumatic
Air service unit R 1/2"
Water separator for air pressure incl. automatic emptying
Automatically water blow out system by die set change
Safety valve with pressure switch
Sealing valve with pressure regulator

Top film unwind OF 230
For top film reels with max. 400 mm reel diameter
Adjustable film reel guide, incl. dancer arm system and brake

Photoelectric print registration DM 100
for target-printed, flexible top film, consisting of film brake and mech.
adjustable print mark reader

Lifting system HS 100
20 kN, for forming depths up to: 150 mm
Opening width 160 (bottom 160 / top 0 mm)
Forming depth up to: 150 mm

Evacuation system ES 100
Edge evacuation or narrow top film
Vacuum top - bottom separately controllable

Gas flushing kit BE 100
including gas tank GT10 with valve, check valve,
pressure reducing valve and ball valve
(for mixed gases, O2 level