Hajek VSE™ 30 / 420 Thermoforming Machine

Packaging Material
Bottom web (rigid): draw and seal compliant (except PP and metalized)
Width: 422 mm (+ 2 mm / - 0 mm)
Rigid web: up to 600 µm
Flexible web: up to 280 µm
Top web (flexible) MAP: seal compliant web up to 100µm
Top web (flexible) Skin: Skin- and seal compliant web up to 180µm
width: 420 mm (+/- 1 mm)
Hot seal compliant
Goods to be packed: not defined
Basic Machine
Consisting of:
Stainless steel construction
Hygienic design (IP 65)
Stainless steel machine frame and side panels are designed according to the
latest hygiene requirements. Side panels are easily removable and accordingly
hinged for cleaning operation. The three-dimensional welded modules have a
maximum stiffness and can be easily cleaned in between the connection points.
Machine chassis
Frame length 4.930 mm
Machine length approx. 6.046 mm
Machine width including cabinet 1.100 mm
Machine height approx. 1.940 mm
Control cabinet width 1.000 x height 1.700 x depth 350 mm
Machine side cladding in loading sector
Nominal machine width 420 mm
Transport chain 5/8" K
Electric basic equipment
Voltage 400 V, frequency 50 Hz, 3 phase(s), with neutral wire and protective
conductor
Power supply with main switch (lockable)
Integrated socket for AC voltage in control cabinet
Emergency stop switch
Infeed module EOM 1
length 1.400 mm
Receiver for
Lifting system forming
Pneumatic driven lifting system HS 100
Load capacity 20 kN of forming pressure
Max. opening width 160 mm (lifting bottom 160 / top 0 mm)
Bottom film unwind UF 200,
3" core-Ø (76 mm)
For bottom film reel with max. 400 mm reel diameter
Adjustable film reel guide, incl. dancer arm system and break
Bottom film edge cutting UE 10
Pneumatic drive
Opening aid for Skin & MAP packages
Straight cut in the bottom film
Loading module BLM 3
length 1.430 mm
Product loading sector
Installation space for vacuum pumps
Sealing module SOM 1
length 900 mm
Receiver for
Lifting system sealing
Pneumatic driven lifting system HS 200 with top lifting
Load capacity 20 kN of sealing pressure
Max. opening width 160 mm (lifting bottom 110 / top 50 mm)
Forming depth up to: 80 mm
Top film unwind OF 200
3" core-Ø (76 mm)
For top film reel with max. 400 mm reel diameter
Adjustable film reel guide, incl. dancer arm system and break
Pneumatic
Air service unit R 1/2"
Water separator for air pressure incl. automatic emptying
Safety valve with pressure switch
Sealing valve with pressure regulator
Machine control
IPC 2100 REAL TIME
Industry 4.0 ready
Colored touch screen terminal 12,1"
Stainless steel enclosure IP65
High temperature and vibriation stability
Recipe store for up to 500 recipes
Detailed status indicator of in- and outputs of the PLC visible via HMI
USB interface
Data backup of recipes and machine parameter
Ethernet interface
Password protection - different access level for different access
authorisations
Adjustable main machine data - correctable (password protected)
Adjustable switchpoint for vacuum and gas
Pressure reading
Electronic height adjustment for lifting system in mm: 45, 80, 110, 150
Rate meter
Cycle counter
Detailed fault tracking
4 temperature control loops with off-limit check
Cleaning program with tempering of dies
Language: English
More languages are available via HMI
Cutting module SCM 2
length 1.200 mm
Receiver for
cross cutting units, contour cutting units, longitudinal cutting units,
transport systems and film waste handling
Perforated plate safety covers made of stainless steel for cutting and
discharge area
Hygiene design
Peripheral equipment:
Safety device SE 108
Integrated safety system (Safety Logic) for product protrusion
Safety PLC incl. safety sensors
Maximum drawing depth 80 mm, for product protrusion 30 mm
Safety distance 400 mm
Forming station inlet: safety cover with magnet switch
Forming station outlet: safety flap, safety fingers,
photocell and magnet switch
Sealing station inlet: safety flap with magnet switch and photocell
Sealing station outlet: safety cover with magnet switch
Perforated plate safety covers made of stainless steel
Hygiene design
Forming system FS 300
Forming of bottom film
Pre Heating
Heating with vacuum
Forming with vacuum and compressed air
Active carbon filter 0,01 µm for oil free compressed air during forming
Evacuation unit ES 300
Skin-application
edge evacuation
vacuum top - bottom - product separatelly controllable
Vacuum system VSP063160
Vacuum system consisting of:
BUSCH R5 RA/0063 for forming
Nominal capacity 63 m³/h
Installation kit for integrated vacuum pumps
BUSCH R5 RA/0160 for evacuation
Nominal capacity 160 m³/h
Installation kit for integrated vacuum pumps
Gas flushing kit BE 100
MAP - inert gas (O2 level < 21%)
Gas tank GT 10, pressure reducing valve and ball valve
Photoelectric print registration DM 100
For register printed, flexible top film, consisting of
Film brake and mech. adjustable print mark scanner
R_Remote System RS 100
MGuard is a comprehensive teleservice and remote maintenance
tool. Location independent maintenance of the machine with the utmost level
of security. A switch inside the control cabinet of the machine needs to be
activated to enable the VPN tunnel. Consequently you protect parts of
your system network, complete production cells or automation components.
Only the operator is authorized to activate the system.
Uninterruptible power supply USV 100
Prevents the loss of data resp. process steps during a
short term Voltage interruption of the machine supply.
The bypass can last for 120 sec.
Film transport drive FA 100
Frequency inverter 1,5 kW
Trim Removal RB 200
Film edge trim
Drive motor mounted on cabinet side
Friction drive without dancer arm system
Transport system AB 100
Discharge conveyor with belt
Adjustable in height
Synchronized drive by film transport chain
Length approx. 900 mm
Central lubrication system transport chain ZK 100
Lubricates the film chain automatically with a
defined amount of lube by time or stroke
Cutting
1x Bottom film edge cutting UE 10
Pneumatic drive
Opening aid for Skin & MAP packages
Straight cut in the bottom film
Knife holder
1x cross cutting punch GS 300
Pneumatic driven cross punch with knee lever system
Max. opening width 160 mm (lifting bottom 110 mm / top 50 mm)
Cross cutting punch upper part for interchangeable knife holder
1x cross cutting unit QO 35
Pneumatic driven cross cutting unit
Opening width 180 mm (lifting bottom 130 mm / top 50 mm)
Knife movement: vertical from above
1x longitudinal cutting unit LS 25
Longitudinal cutting unit suitable for top lifting 50 mm
Knife: rotating - quickly changeable
Motor: infinitely variable revolution for flexible and semi rigid film
Tooling
Cutoff length: 250 mm
Nominal machine width: 420 mm
Edge trim: 39 mm
Basic die
Number tracks: 1
Number rows: 1
Package dimension: 381 x 250 mm
Forming dimension: 366 x 232 mm
Die components
Forming die lower part
Edge evacuation and gas flush
Pre heating bottom
Designed for forming plates (forming plates are not included in basic die)
Draw depth: 150 mm
Adapter plate for forming depth 70 mm
Forming die upper part
Designed for pre heating without plug assisted forming
Sealing die lower part
Draw depth: 120 mm
Designed for sealing grid
(sealing grid is not included in basic die)
Basic tool in basic version is not suitable for production of packages.
Vario 1 (Skin application)
Number tracks: 2
Number rows: 1
Package specification: EPDM013353
Important Note: product size varies to the package size
Package dimension: 190,5 x 250 mm
Forming dimension: 175,5 x 217 mm
Package depth: max. 30 mm
Hang up hole in the front in direction of travel
Product weight: max. 2 kg per package
Performance:
The set performance according to DIN 8743 for this Vario and the above
mentioned machine configuration is approx. 6 cycles/min. This refers to empty
packages, a final vacuum set point of 10 mbar, a forming depth of 30 mm and
without liquid separator.
It depends on the nature of the product and the packaging materials (e.g.,
moisture, temperature, oxygen content, etc.) to achieve the vacuum set point
Product: not defined
Packaging Material:
Bottom web (rigid): draw and seal compliant (except PP and metalized)
Width: 422 mm (+ 2 mm / - 0 mm)
Rigid web: up to 600 µm
Top web (flexible) Skin: Skin- and seal compliant web up to 180µm
width: 420 mm (+/- 1 mm)
Hot seal compliant
Vario 1 Die components
2x forming insert for rigid film without ribs
Width 175,5 mm x length 217 mm x depth 50 mm
Corner radius: 4x R30 mm
Depth adjustable: 10 mm, 30 mm and 50 mm
Forming plate for max. drawing depth 50 mm
1x Sealing die upper part
1x Skin sealing plate (max. product protrusion 30 mm)
Perimeter sealing, perimeter 5mm (nominal) sealing seam


1x Sealing grid 2-tracks / 1-row
Sealing gasket 70 Shore, 3 mm of thickness, flat,
including 4 sealing gaskets

1x Filler plates for forming plate and sealing grid


Vario 1 and 2 parts

Punch rigid film

1x knife holder for film punch
1x knife set for Euro hole, 2-tracks
1x knife set, 2-tracks
Round corners R 9 mm incl. straight cutting line


Longitudinal cutting

Knife magazine consisting of:
1x Knife shaft (MK O4) incl. coupling
3x Circular knife
1x Safety cover incl. Handle
1x Cutting register incl. 3 cutting edge(s)
for film support during cutting


Bottom film edge cutting

1x Cutting register, 2-tracks


Vario 2 (rigid and flexible film)

Number tracks: 2
Number rows: 1

Package specification: EPDM018789

Package dimension: 190,5 x 250 mm
Forming dimension: 175,5 x 217 mm
Package depth: max. 70 mm
Hang up hole in the front in direction of travel

Product weight: max. 2 kg per package

Performance:
The set performance according to DIN 8743 for this Vario and the above
mentioned machine configuration is approx. 6 cycles/min. This refers to empty
packages, a final vacuum set point of 10 mbar, a forming depth of 70 mm and
without liquid separator.
It depends on the nature of the product and the packaging materials (e.g.,
moisture, temperature, oxygen content, etc.) to achieve the vacuum set point

Product: not defined

Packaging Material
Bottom web (rigid): draw and seal compliant (except PP and metalized)
Bottom web (flexible): draw and seal compliant
Width: 422 mm (+ 2 mm / - 0 mm)
Rigid web: up to 600 µm
Flexible web: up to 280 µm

Top web (flexible) MAP: seal compliant web up to 100µm
width: 420 mm (+/- 1 mm)
Hot seal compliant


Vario 2 Die components
2x forming insert for rigid film with ribs
Width 175,5 mm x length 217 mm x depth 50 mm
Corner radius: 4x R30 mm
Depth adjustable: 10 mm, 30 mm and 50 mm

1x Sealing die upper part

1x Sealing frame
Perimeter sealing, perimeter 5mm (nominal) sealing seam
Peel corner: 1x peel corner with corner radius R 30 mm,
in the back, left hand side in direction of travel

Package support
Support system in loading section (2 support rail(s) included)
Discharge system (2 discharge rail(s) included)


Gas system:
The above mentioned machine configuration is not designed for high oxygen gas
flush with a volume share across 21 %. A special gas flush system (explosion
proofed vacuum pump, special valve technology) is needed, if the volume share
is across 21 %.

General

CE - Declaration of conformity

CE - Sign

Machine labeling: English

Technical documentation
Contents: instruction manual
spare parts catalogue
electrical and pneumatic diagrams
1x Paper, 1x CD-Rom