Complete High-Tenacity Polyester Yarns Plant

The plant includes following machines with a total capacity of +/- 49 T/day depending on the yarn numbers produced.
1. Storage of raw materials : 2 silo's 200m³ and 1 silo 100m³
2. 2 cristallysers Bühler (1999 - 2001) capacity : 1000 kg/h
3. 3 OHL SSP reactors : 2 reactors with a capacity of 36m³ (1999) and 1 reactor with 44m³ (2001), each reactor has his own silo on loadcells
      for storage of the cristallised chips.
4. 2 Bühler "Chips - Dedusting installations after SSP"
5. 2 mix-silo's of 135m³ for storage of chips after SSP
6. 1 continu-reactor Polymetrix (2015) with a capacity of 42 T/day (complete with cristallyser, annealer, reactor, catalysator, nitrogen dryer etc....)
7. 5 Barmag High-Tenacity spinning lines (A - B - C (1999)- D - E (2001)) composed as follows :
each line is composed of 4 spinning positions and each spinning position has 4 yarn ends = in total 16 yarnends per machine
possible production : 4 X 1100 dtex of 2 X 2200 dtex
1 dyphil boiler for melt distribution and 1 boiler for spinpacks
capacity for each line (depends on the count) : + / - 320 kg/h
hopper - extruder - spinpack - annealer - quench - dobble spinfinish application - spinfinish migration jet - 5 duo-godets - 4 ends craft winder 1200mm (4 x 300mm bobbin)
intermingling and broken filament detection (fraytec) for every single yarn-end

8. 2 pre-heating ovens Vötsch for spinpacks lines A, B, C, D and E
9. 1 Barmag HT spinningline (G ) (2018) for the production of 8 X 2200 dtex or 4 X 4400 dtex on 1 single position
1 dyphil boiler
7 duo-godets with 2 ACW barmag winders with 4 yarn-ends chuck 1200mm (4 x 300mm bobbin)
capacity : 300 kg/h

10. 1 Barmag HT spinningline (F) (2018) for the production of 12 X 550 dtex or 6 x 1100 dtex on 1 single position
1 dyphil boiler
7 duo-godets with 2 ACW barmag winders with 6 yarn-ends chuck 1200mm (6 x 200mm bobbin)
capacity : 140 kg/h
Gravimetric dosing unit for 4 components
1 dryer Piovan for MB 15 kg/h

11. 1 Pre-heating oven Vötsch for spinpacks lines F and G
12. 1 Visualisation system for monitoring the complete plant
13. 1 Sparewinder ACW 4 ends and 1 sparewinder ACW 6 ends complete with diagnostic testcenter from barmag
14. 7 Sparewinders CW 4 ends with diagnose testcenter barmag
15. 1 complete automatisation system "Salmoiraghi" for the entire spinning production
loop 1 = 24 shuttles / loop 2 = 7 shuttles
labelling and packing of each single bobbin
kuka robot for sorting / palettising
8 pallet stations for different qualities
1 carrousel for temporary storage

16. 1 Piovan Dryer 350 kg/h
17. 1 Piovan Cristallyser 50 kg/h
18. 1 Piovan Dryer 50 kg/h
19. 1 Fluidised bed spinpacks cleaner Dinamec
20. 1 Vacuum pyrolisis oven Schwing
21. 1 Ultrasonic cleaner Alpha
22. 3 Barmag Spinnzwirn DD23 twistingmachines (1999 - 2001) with 2 x 48 posities (1100 - 3300 dtex)
23. 4 Sahm assembling machines for "heavy duty bobins " + / - 80 kg
24. 1 MYCOM NH3-chiller for ice water production
25. 7 compressors for 8 bar circuit (Atlas Copco - Ingersoll-Rand) (winders / air intermingling)
26. 2 compressors for 14 bar circuit (Atlas Copco - Ingersoll-Rand) (string-up of the lines A-B-C-D-E)
27. 1 3-stage piston compressor Ateliers François for 17 bar circuit (string-up of the lines F - G)