Comas Muffin production line

Manufacturer: Comas, Ilapack, Inteda Engineering, Reimelt,
W&K Automation, Werner&Pfleiderer
Year: 2006, 2009

Specs
Plant consisting of:
– Reimelt flour and sugar supply unit
year of construction: 2009
– Tonelli kneadery
year of construction: 2006
Type: U3300 Serie 7
– INTEDA ENGINEERING Form, sheet metal cleaning
and suction station
year of constsruction: 2006
compact filter Type 1803-100 Spez.
performance: 270 trays/h
nominal flow ratel: 1640 m3/h
filter area: 15.0 m²
engine power: 3.10 kW
400 V
6,8 A
nominal speed: 3000 min-1
– COMAS transport belt station
year of construction: 2006
type: 3928
performance: 270 trays/h
– mould tray addition station
– muffin tray stacker
– muffin tray unloading system
– empty tray return station
– INTEDA ENGINEERING muffin capsule dispenser
year of construcion: 2009
type: mould inserter
performance: 10.800 moulds/hour (270 trays/h)
2 inter changeable magazines
with capacity of 20 x 150 moulds each (3000pcs)
– COMAS muffin filling station
year of construction: 2006
type: dosing system for muffins
IS 1100
performance: 270 trays/h
3.000 to 10.000 muffins/h
– COMAS topping/ cream cheese
year of construction: 2006
type: IT 600
270 trays/h
– COMAS decor litter station
year of construction: 2006
type: 3872
performance: 270 trays/h
– 7 WERNER & PFLEIDERER rotary ovens
6x year of construction: 2006
1x year of construction: 2013
all ovens are REC 1280
performance: fuel type: oil/natural gas
oil throughput: 9,0 kg/h
Qn (Hi): 104 kW
dimensions: turning circle: Ø 1300 mm
oven width: 1740 mm
oven depth: 1867 mm
oven height: 2700 mm
– HÄMMERLE / HÖRBURGER cooler station
year of construction: 2006
type: cooling tower
270 trays/h
with 3 Zones
– COMAS vaccination station
year of construction: 2006
type: 3872
270 trays/h
– COMAS turning station
year of construction: 2006
type: 1000
performance: 270 trays/h
– COMAS decapsulation station
year of construction: 2006
type: 3872
performance: 270 trays/h
– COMAS glazing station
year of construction: 2006
type: 3872
performance: 270 trays/h
– glaze fade station
– COMAS decor litter station
year of construction: 2006
type: 3872
performance: 270 trays/h
– COMAS cooling line station
year of construction: 2006
type: BT1000
performance:
cooling capacity: 5,5 kW
condensate valve: 2 x 0.75 kW
solenoid gas: 8 kW
dryer valve: 0.15 kW
cooling tunnel consists of one cooling zone
– INTEDA ENGINEERING automatic palletising system
and conversion palletising transport
year of construction: 2006
type: AF 060006
performance:
individual product muffins: ca. 10.000 pcs.
Beckmark 12-pack blister: ca. 833
Ölz 2-Blister: 4.000 pcs/h
IP55
fully automatic SPS controlled special machine
2 Adept Robots
type: Cobra s800 Dual CX robot system
dimension total system: (LxWxH): 18 x10x2,5 m
total weigth approx. 2.000kg
– ADEPT robot-station
year of construction: 2006
performance: loading capacity: 5,5kg
24 VDC, 150 W (6A)
IP20
robot-weight: 34kg
2 axes drive
– INTEDA ENGINEERING stacker station
year of construction: 2006
type: AF 060005
performance:
box trasport and stacking: >400 box/h
pallett dispenser and sword: >16 palletts/h
IP55
fully automatic SPS controlled special machine
dimensions: (LxBxH): 5,5 x 3,6 x 2,5 m
total weight: 4.000 kg
– MESUTRONIC metal detector station
year of construction: 2006
type: 5.6 OII 600/150
performance: 100-240 V; 50-3000mA
50/60 Hz; IP: 65
with Exit pusher
– KALFASS side welding machine
year of construction: 2006
type: COMPACT 450 SO
performance: ca. 10-15 m/min
– BLUHM SYSTEM labeler station
year of contruction: 2006
type: Alpha Compact
– VIMCO S.r.l. packaging station
year of construction: 2006
performance: packaging: approx. 280 pakings/h
8 kW; weight: 700kg
packaging formats: 295 x 395 x 252 mm
glue applicator: Nordson PROBLUE 7 4H/G
– VIMCO S.r.l tray erector-station
– box erector:
year of construction: 2006
type: FAC 555
box: ca. 30 boxes/min
connection power: 7 kW
– insert erector:
year of construction: 2006
type: 818
performance: ca. 30 insoles/min
connected load: 8 kW
weight: 700kg
insert sizes: 390 x 300 x 80 mm
– ILAPAK film wrapping machine
year of construction: 1998
type: DELTA 3000 DC
performance: consumption: 7000 W; IP: 55
blister clocking: ca. 70-120 clock/min
– BLUHM SYSTEM labeler
year of construction: 2006
type: Alpha Compact
– MESUTRONIC metal detector
year of construction: 2006
type: MN 5.6 CT 250/175
100-240 V; 50-3000 mA; 50/60 Hz; IP: 65
with pusher for the elimination
– accessories consisting of:
– W&K Automation GmbH emulsions device
year of construction: 2014
type: Mixer UR600
performance: max. load content: 600 liters
pump type: Impeller pump UI 4
flow rate: 46 L/min.; IP: 54
max/min. perm. operating temperature 50/0°C
total weigth (empty): 215kg
container diameter: 1000 mm
total height: 1700 mm
– Boyens Backservice jelly station 8 rows:
year of construction: 2006
type: 400.0306007
performance:
maximum free outlet: 159 L/min.
maximum pump speed: 276 DH/min.
400V/50Hz/14Kw(2x7Kw)
weight (empty): 250 kg
dimension (LxWxH): 750 x 820 x 1120 mm
– TONELLI stirring vessel mixing machine
year of construction: 2006
performance: 6x bowls each approx. 300 Litres
– fruit shaker unit incl. work platform
(frozen fruits incorporation)
– 35 rotary trays each with 12 trays
each tray: 40 shape places
– WOLF SPEZIALMASCHINEN glaze dissolving kettle
year of construction: 2006
agitatior tank RB 0.5
mass pump: WPZ 200
capacity: 200 kg/h; 0,25 kW
mass: 500 kg
machine weight (empty): 450 kg
– Mfh Fabrication & Development Ltd.
chocolate warming tray
year of construction: 1999
type: 001
pressure: 1.5 bar, temperatures: 30-50°C
weight: 830kg
– TONWLLI group filling suction machine
year of construction: 2006
type: TSB 300
performance:
delivery rate: 1800 L/hour
pump type: NM031BY01L06B; Make: Netzsch
400V/50 Hz