Zalkin CA10 Capping Machine

 Pitch circle diameter: 480 – Pitch: 150.80
 Conditioning environment: food
 Product to be capped:
 Direction of the feed: right/left (counter clockwise)
 Layout: N°1232379
 Material: made of stainless steel 304 L on guard turret, bottle carrier plate, shaft and star wheel
bearing, head-carrier, lower sleeve, central shaft, upper frame, top plate, collars and spacers
 Maximum output: 19800 Bph
 Cam: with sealing profile – pick and place – stroke 100 – Material: Polyamide
 Heads slides: New Gen with no greasing
 Pick and place: cap transfer by star wheel with pegs (8 position)
 Electrical height adjustment gauge
 Greasing: centralized ,Vogel stainless steel
 Pneumatic components: FESTO

GUARD
Protective guard (Polycarbonate with stainless steel frame) with 2 front doors and 2 back doors.

ELECTRICITY
 Power supply : Three phases network 415 V – 50 Hz
 Control circuit voltage: 24 Vdc
 TSEIN Control box with « L » shape, on infeed side
 Dimensions: 800 x 1650 x 400 mm
 Operator interface on the side of the control box, front of the machine
 Machine speed controlled by ALLEN BRADLEY frequency inverter. Signal to drive the inverter
comes from the Ethernet network
 Ejection conveyor’s speed driven by ALLEN BRADLEY frequency inverter. Signal to drive the
inverter comes from the Ethernet network
 ALLEN BRADLEY security sensor on the guard’s doors
 ALLEN BRADLEY programmable security relays to drive emergency stops and security sensors
 Caps control in cap chute with SICK photocell:
– Detection at low point: machine stops when cap chute is empty
 Automatic mode driven by SICK photocells in upstream (lack of bottles) and downstream (bottle
jam) to allow the machine to automatically start/stop according to the quantity of bottles on the
conveyor
 Complete management of the machine with ALLEN BRADLEY PLC CompactLogix and ALLEN
BRADLEY HMI PanelView +7 (10 inches).
 Fallen bottles detection on infeed conveyor. Machine will stop in case of defect
 Caps presence on bottles checked with SICK photocell and angled caps checked with SICK optic
fiber.
 Ejection of non-compliant bottles, machine stop after X consecutive defects (can be programmed on
HMI) and operator called with red beacon
 5 colors PATLITE beacon to show the machine’s state
 FESTO solenoid valve for air cut on machine and cap sorter
 Caps presence on bottles checked with SICK photocell and angled caps checked with SICK optic
fiber.
 Ejection of non-compliant bottles, machine stop after X consecutive defects (can be programmed on
HMI) and operator called with red beacon
 5 colors PATLITE beacon to show the machine’s state
 FESTO solenoid valve for air cut on machine and cap sorter

HEADS
 10 sealing heads type TPV3 :
 10 lower parts with quick release system set for caps 100g Lipstick 800 Line – purple
 10 lower parts with quick release system set for caps 165g Lipstick 800 Line – yellow

EQUIPMENTS
• Glass jar 100gr Ø69*69 x 149.8 mm – purple
• Glass jar 165gr Ø85.7*85.7 x 150 mm – yellow
 Bottles gripping device by synchro power belt
 Equipment marking via engraving and color
 1 infeed scroll for 100gr format
 1 infeed scroll for 165gr format
 1 guiding rail in front of scroll
Set of transfer equipment for bottles including infeed star wheel, central star wheel, outfeed star wheel, front and back centrale guide rails (PEHD-MSOFT white):
 Bottle body equipment for jar 100gr / purple color plug – RAL 4008
 Bottle body equipment for jar 165gr / yellow color plug – RAL1018

CAP FEEDING DEVICE
• Plastic cap (to seal) Ø68.7*68.7 x h 50 mm
• Plastic cap (to seal) Ø84.3*84.3 x h 63 mm
7.1 Cap chute
 For caps 100 gr ø 68.7*68.7 x h 50 mm
 1 cap chute in “J” shape to connect to customers’ conveyor + 1 flat articulation + 1 caps dispenser with quick release