Weinig Powermat 500

Powermat 500 for window production
Machine will be checked at our warehouse

Short summary:
6 Spindles with 8,000 rpm and 7.5 KW
5 x HSK/Powerlock
Window package with glazing bead separation
Spindles axially and radially CNC controlled right and upper spindles with common pneumatic timing for
Glazing bead cutting
Large control Powercom with touchscreen

Detailed description:
Tool arrangement No. 018 for window production

Technical specifications:
Working width 20 - 230 mm (at tool cutting circle 93 - 125 mm)
Working height 8 - 120 mm (at tool cutting circle 93 - 125 mm)

1. Tool holder
First lower tool holder
Motor with brake 7.5 KW
Diameter: 40mm
Speed 8,000 rpm
including high-performance ball bearings
Tool flight circle 125 - 180 mm
In connection with PowerLock 93 - 180 mm
Axial adjustment range 17 mm
Hardened table insert in front of the 1st lower tool holder

2. POWERLOCK/HSK tool holder
First right tool holder
Motor with brake 7.5 KW
Speed 8,000 rpm
including high-performance ball bearings
Tool flight circle 93 - 200 mm
Maximum throat depth 35 mm
Axial adjustment range for spindle 80 mm
Axial adjustment range for PowerLock 55 mm
Adjustment path radial
Min. tool diameter at stop level 93 mm
Max. tool diameter behind stop level 200 mm
Axially and radially CNC controlled

3. POWERLOCK/HSK tool holder
First left tool holder
Motor with brake 7.5 KW
Speed 8,000 rpm
including high-performance ball bearings
Tool flight circle 93 - 200 mm
Tool cutting circle for straight cutter heads max. 163 mm
Maximum throat depth 35 mm
Axial adjustment range for spindle 80 mm
Axial adjustment range for PowerLock 55 mm
Pressure shoe in front of the left tool holder,
including 2 lateral pressure rollers, spring-loaded
Axially and radially CNC controlled

4. POWERLOCK/HSK tool holder
First upper tool holder
Motor with brake 7.5 KW
Speed 8,000 rpm
including high-performance ball bearings
Tool flight circle 93 - 200 mm
Tool cutting circle for straight cutter heads max. 163 mm
Maximum throat depth 35 mm
Adjustment path axial 40 mm
Axially and radially CNC controlled

5. POWERLOCK/HSK tool holder
Second upper tool holder
Motor with brake 7.5 KW
Speed 8,000 rpm
including high-performance ball bearings
Tool flight circle 93 - 200 mm
Tool cutting circle for straight cutter heads max. 163 mm
Maximum throat depth 35 mm
Adjustment path axial 40 mm
Axially and radially CNC controlled

6. POWERLOCK/HSK tool holder
Second lower tool holder
Motor with brake 7.5 KW
Speed 8,000 rpm
including high-performance ball bearings
Tool flight circle 93 - 225 mm
Maximum throat depth 15 mm
Adjustment path axial 40 mm
Adjustment path radial
Min. tool diameter to table level 93 mm
Max. tool diameter 6 mm under table level 225 mm
Axially and radially CNC controlled

Stop on the 2nd lower spindle for round rod milling cutters excepted
Additional short table tops before and after the lower spindle for profiling work with large valley depths
All tool holders with high concentricity.
Lubrication points for the axial tool holder movement.

Feed system
Frequency-controlled feed, 5 - 30 m/min. infinitely variable with brake 4 KW
Feed roller in front of the 1st lower tool pneumatic high-low controlled
Durofer pointed tooth rollers (Weinig patent) with depth limiter and self-cleaning
Adjustment path of the feed rollers opposite left tool holder, axial 35 mm
Reduction of the center distances between the feed pendulums to 400 mm included
additional feed roller (diameter 95 mm and 140 mm) and shortened roller spacing

machine electrics
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Operating voltage 400 volts
(Voltage range 380 x 420 volts), 50 Hz
Electrical design according to DIN VDE 0113,
electrical equipment of industrial machines
EN60204, IEC-204-1. Other electrical regulations
are not included.
Control cabinet (with control panel) separately from
Machine, distance control cabinet-machine: 2.5 m

Machine stand, table and stops
Dressing table 2.5 m long (incl. jointing ruler)
Manual Waxilit pump for table resin removal.
A driven rubber roller in the outfeed table,
50 mm wide, air cushion system in the machine table,
1 track controlled via pendulum shafts.

pressure rollers and guides
Pressure rollers from above, spring-loaded
Lateral pressure roller on the infeed table, spring-loaded
Additional discharge for round bar production after the second upper spindle

machine operation
Window package 1 Powermat 500/018
1. Right spindle pneumatically clocked axially (55 mm)
1st and 2nd upper spindle pneumatically clocked axially by selector switch
(40 mm), saw blade max. 180 mm.
Discharge after the 1st upper spindle axially manually adjustable (at 0,12,0,18)
Joint control of the right and top
Spindle (axial stroke) and the glazing bead discharg via manual selector switch in control panel
Glazing bead removal after (last) upper one
Spindle pneumatic forwards/backwards.
Additional non-powered feed pendulum after the last upper spindle to hold down the square bar
Stops to the right spindle at 35 mm left out for cutting out square strips
Machine prepared for electrical linking for parts - return system including emergency stop chain parts monitoring

Window package 2 Powermat 500/018
PowerCom, touch screen
Guide ruler to the left spindle 8 mm thick, pneumatic controlled to timber width. standard rulers are omitted,
The standard working width of the complete machine is reduced from 230mm to 200mm.
For last production manually set to wood width

Motorized axle adjustments:
5 radial motorized adjustment and positioning of the tool holders
in connection with PowerCom, spindle no. 2,3,4,5,6

5 axial motorized adjustment and positioning of the tool holders
in connection with PowerCom, spindle no. 2,3,4,5,6

Motorized axis adjustment and positioning of the feed up/down
in connection with the PowerCOM

Central location of greasing points at the front of the machine

PowerCom control:
Profile and tool data management software
Setting values can be calculated or saved.
These are shown on the electronic double displays.
Touchscreen - function for graphically supported operation
10,000 profile and tool storage locations each
Integrated network card for connection to OptiContro or other PCs
USB connection for manual data transfer

Safety and soundproofing
Safety full fairing
Easily foldable safety hood with window covers the entire work area and protects against mechanical Driven.
When the safety hood is raised, tool holders and feed switched off automatically.
With the CE version, the safety cover can be opened during automatic mode is not possible.
Electromagnetic locking of the safety hood (only after the tools have come to a standstill, approx. 15 seconds, the hood can be opened)
The machine comes with CE mark and associated
EC declaration of conformity supplied.
Two interior lights in the safety hood
For ripping work, e.g. sawing and multiple profiling,you need suitable protective devices.
Option: existing PowerLock spindles and tools
Option: Outfeed conveyor belt with discharge for glazing bead