Autefa, Barmag, Neumag Polyester Staple Fiber Plant Complete Production Line capacity 35-40 tonnes per day

Purchased used by the current user but started in 2006 after full renovation and upgarding. Originally it is from the 70's but it has been continuously updated.

This line is having a two step process which is very good in order to have better textil-physical parameters than the competition, especially regarding the elongation, the shrinkage and the tenacity !!! … ans such a two step process is of course also more efficient and flexible becaus in case there is a problem in the line only one step has to stop and the other step can still continue.

All parts which they bought used in 2003 were reworked until 2006 when they started this line.

Additionally many new components and even full steps / areas of the line were integrated up to 2006.

Since 2006 again many new investments have been undertaking - new parts, new areas – only the last couple of years big new engines were integrated and the baling press was totally reworked !

SPINNING SECTION
1. Level -MOTAN area
C-Line
2x Zeppelin "Silo A, B - 10m³",
1x MOTAN Eigenbau"Crystallizer,
- 1,2m³
- Stirrer
- Drying Unit
- Air filter Unit"
1x MOTAN Dryer,
- 3,3m³
- Drying Unit
- Air filter Unit
4x MOTAN Conveyor,
1x Coupling station,
1x MOTAN Mixing station - 3 components,
1x WAM Absorber Unit Dust 107,

D-Line
1x ZEPPELIN "Silo D- 10m³"
2x MOTAN/PIOVAN Crystallizer,
- 1,2m³
- Stirrer
- Drying Unit
- Air filter Unit
1x MOTAN Dryer,
- 7,0m³
- Drying Unit
- Air filter Unit
3x MOTAN Conveyor
1x Coupling station,
1x MOTAN "Mixind station,
- 3 components"
1x WAM Dust 107 Absorber Unit,
5x RIETSCHLE SMV 300 Mixing station- 3 components,
1x BUSCH MV0312B001 Mixing station- 3 components,

2. Level Extrusion area
C-Line
4x BARMAG Extruder
- Single Screw
- inkl. Gear + DC motor
- inkl. Dosing station
4x EREMA SW 4/134 RTF,
Sreen Changer
- Control-/Monitoring unit
- Double pistons
- Back flush configuration
24x SEW Spinnings Pumps, (changed in 2018)

D-Line
1x BARMAG "Extruder
- Single Screw
- inkl. Gear + DC motor
- inkl. Dosing station

1x EREMA "Sreen Changer,
- 4 pistons
- Back flush system
- Control/ monitoring unit
- Hydraulic einheit
25x Spinnings Pumps SEW, (changed in 2017)

3. Level Spinning area
C-Line
24x Spinning chutes
D-Line
25x Spinning chutes
1x Nozzle Lifter

1x BOREL SHO31 Preheating Cabinet
- für 45 Nozzle Packages
1x BOREL SHO32 Preheating Cabinet
- für 36 Nozzle Packages
1x Transport trolley,
1x CUCCULINI Sreening machine,

4. Level drop shaft area
C-Line
24x Drop shafts
25x Drop shafts
D-Line
25x ZEPPELIN"Mixind station - 3 components"
1x Diphyl heating system,
C-Line
AURA AEFT 150

5. Level Fume Cupboard
C-Line
24x Spinning site
1x Sunflower Group
- 1x Godet
- 6 delivery rollers
- Sunflower
1x Finish oil system
- Pump system with autom. filling Level
- 2 fold Lubrication per Spinning positions
1x Cans feeding Group
- cross shunting (C+D)
- single individual shunting

D-Line
25x Spinning site
1x Sunflower Group
- 1x Godet
- 6 delivery rollers
- Sunflower
1x Finish oil system
- Pump system with autom. filling Level
- 2 fold Lubrication per Spinning positions
1x Cans feeding Group
- cross shunting (C+D)
- single individual shunting
1x Cable gating system

Accessories
2x HAKO Can vehicle,
1x STILL Can vehicle,
Screen changer sieve
Spinneret 120L
Spinneret 210L
Spinneret 520L
Spinneret 649L
Sinneret package
accessories nozzles (sieve+seals)


STRETCHING SECTION
1. Level Can Station area
600x Can
- Aluminium
- inkl. Tranport adapter

2x Baler AUTEFA,
- 2 chamber system
- Pre press
- Fnishing press
- autom. Strapping system
TITAN automatic strapping mashine- autom. strapping,

1x Rolle tape
- removal trolley
- Transport segments
- Turntable
2x Scale SYSTEC
1x GRUSE ELD1-16-1-G-SO Lifting table,

2. Level Draw area
2x Cable lift
- incl. Clamping unit
- Cable end indicator
1x NEUMAG Feeding unit
- 7 Cylinders
- Siemens drive
1x NEUMAG Finish bad
- incl. Cable hold down device
- inkl. Avivagehochbehälter
1x NEUMAG Godet
- 7 Cylinders 0,35x1,20m
- Squeeze Roller
- Collection tray
- Siemens drive

1x NEUMAG Stretching Tank -3,0 x 1,5m
1x NEUMAG 5 Roller unit
- 5 Cylinders 0,35x1,20m
- incl. Brush scraper
- Siemens drive
2x Stacker- incl. concave roller
2x NEUMAG Tension roller
2x NEUMAG Steam Chest
2x Fleissner Crimping machine
- Chamber width 200mm
- Steam heated
2x Spraying unit
- 2x 7 Spray nozzels
- incl. Finisg oil tank
1x Traversing
- 2 conveyor belts
- incl. drive
1x Dryer- BSH
- Screening belt
- 5 Zones
- stem heated
- colling zone
2x KRUPPS Cutting Unit
- incl. drive
- Speed control
- incl. Brake Bremsduo
- Diaper monitor
2x TSB Extraction unit incl. Condenser- incl. blower + control,

Accessories
S2 Schleuse + Condenser
1x HEAT 11,
Heating / Cooling Unit- 2- circuits- Control- Steam heating
Eigenbau Cutting wheels- various Cutting lenghts

Finish Oil Station
- 5 tanks a 1,5m³
- Agitator
- Steam heating
- Control + Pump station
1x Waste compactor
Packaging meterial
32500 bags
150x TEUFELBERGER Strapping- für automatic strapping
Roller a 2200m

Many photos available upon request


Additional information from customer questions:
Q: Is it possible to produce cotton type fibers with pet flakes?
A: Yes Possible to work 100 % with PET bottle flakes – actuelly we did some special improvements in order to work with 100 % PET bottle flakes and even – depending on the quality we were able to blend some other grinded material, e.g. out of film / foil etc … !!!

Q: Is it possible to produce hollow fibers?
A:To produce hollow fiber should work, however we do not have the respective spinnerets for this and therefore we do not have any experience in this respect.

Q: Whate is Production of denier range
A: Considering the denier, we were producing between 3 den and 25 den – the finer deniers we were just starting to produce – the first tests were showing a 1,7 denier but we then had to stop the tests as we were closing down the line. The topic of finer deniers is also depending of the textil-physical parameters.