SHW UniSpeed 3000 5 Axis

SHW UniSpeed 3000
Year of manufacture2020

Control name Heidenhain TNC 640
x-travel3000 mm
y-travel1300 mm
z-travel1300 mm
controlHeidenhain TNC 640
spindle turning speed range10 bis 6000 U/min
tool taperSK 50 BIG-PLUS
max. workpiece swing diameter2400 mm
dimensions of the machine ca.10600 x 7800 x 3880 m

Only 6555 spindle hours!
EQUIPMENT/ACCESSORIES:
DRIVE SYSTEM
- Drive of the X, Y and Z axes by means of digital feed drives for
contour-accurate work with constant torque.
- Feed rate / rapid traverse in all axes 2-30,000 mm/min
- Acceleration values in all axes 2 m/s²
- Drive of the X-axis via a ball screw Ø80 mm
- Drive of the Y-axis via a ball screw Ø63 mm in conjunction
with hydraulic weight compensation
- Drive of the Z-axis via a ball screw Ø63 m
MAIN DRIVE
- 32 kW drive power at 100% duty cycle
- 44 kW drive power at 40 % ED
MAIN DRIVE UP TO 6,000 rpm
- Speed from 10 to a maximum of 6,000 rpm
- Torque 637 Nm at 100% ED
- Torque 875 Nm at 40 % ED
- According to wiring diagram E 741.0532.186

AUTOMATIC UNIVERSAL MILLING HEAD
IN ORTHOGONAL DESIGN
- Liquid-cooled milling head
- Cast construction made of GGG 60
- Axes swivel automatically
- Tilting range of the milling head holder (C-axis) infinitely variable ± 180
- C-axis drive via direct drive built into the headstock
- Swivel range of the milling head (A-axis) ± 90° in degrees
- Indexing of the A-axis via face gearing with
Partial accuracy ±3 sec
- The resulting positions can be programmed via the CNC control
can be programmed
- Milling head with maintenance-friendly half-shell technology
- Small interfering contour due to compact design and completely
internal media channels
- Tool holder according to selected variant
- The milling spindle is equipped with a hydromechanical tool
tool clamping system
- Internal coolant supply
- External coolant supply via nozzle ring
- Drive via frequency-controlled, liquid-cooled main drive motor
- Speed range depending on the selected speed option
of the main drive

STEPLESS C-AXIS
The continuously swiveling C-axis is built into the headstock. The drive
is driven by a liquid-cooled direct drive.
- Speed of the axis 20 1/min
- Continuous swivel range from 0° to 360
- Clamping torque of the axis 20,000 Nm
- Nominal motor torque of the axis 1,387 Nm at 100% ED

TOOL HOLDER SK 50 BIG-PLUS
Unless expressly described with a different tool holder,
all relevant machine components (milling head, tool changer,
magazine) are adapted to the SK 50 BIG-PLUS tool holder.
The tool pull-in force on the milling head is 20 kN.

MILLING HEAD INTERFACE 3-POINT / HIRTH
The orthogonal milling head / universal milling head is equipped with a face-
toothed
nozzle ring (Hirth ring) with integrated 3-point support. This
enables the retrofitting of supported tools (e.g. angle head).
angle head).

MAGNETIC CLAMPING PLATE
- Magnetic clamping plate surface mm 1,500×320
- Height of magnetic clamping plate mm 68
- Number of magnetic chucks pcs. 2
- Dimension of the fields mm 70×70
- Number of fields 42
- Number of clamping circuits 1
- Dimensions of fixed pole extensions mm Ø 70
- Height of fixed pole extensions mm 45
- Number of fixed pole extensions pcs. 6
- Dimensions of mobile pole extensions mm Ø 76
- Height of mobile pole extensions mm 45 +/-

ROUND TABLE
- with generously dimensioned storage and integrated pallet clamping station
- Clamping surface designed to hold a pallet Ø1,600 - 2,000 mm
- Repeat accuracy of pallet clamping mm 0.015
- Concentricity of the bushing with clamped pallet mm 0.025
(incl. repeatability error)
- Axial run-out accuracy at Ø1,000 mm with clamped pallet mm 0.030
- Mechanical part accuracy via direct sec± 4
absolute measuring system
- Speed 1/min 5
- Tilting moment Nm 60,000
- Tangential torque clamped Nm 26,000
- Tangential torque for circular machining Nm 10,000
- Table load pallet with workpiece (centric) kg 8,000
- Maximum swing diameter of the workpiece
- UniSpeed 3000 mmØ 2,400

PALETTE
- Clamping surface mm Ø 1,600
- 10 x T-slots, parallel in the table top mm 22 H12 - DIN 650
- Alignment groove lengthwise / crosswise mm 22 H7, 10 deep
- Slot spacing mm 160
- Centering bush, hardened mm Ø 50 H7
- Repeat accuracy of the pallet clamping mm 0.015
- Concentricity of the bushing with clamped pallet mm 0.025
(incl. repeatability error)
- Dead weight of the pallet kg approx. 2,300
- Table load in relation to the table unit with pallet clamping station

ToolTower AUTOMATIC TOOL CHANGER
- Number of tools in ToolTower pcs. 98
- Maximum tool diameter mm 125
with filled magazine
- Maximum tool diameter mm 250
with free neighboring slots
- Maximum tool length mm 500
- Maximum tool weight kg 30
- Maximum tool load torque Nm 40
- Pure tool change time sec. approx. 7
- Spindle position for vertical tool change
- Fixed position coding

COOLANT SYSTEM
- Pump capacity: 32 l/min at max. 20 bar
- Coolant tank: 950 l
- Filter accuracy: < 50 µm

COOLANT PUMP 70 bar / 30 l/min
- High-pressure coolant pump for internal and external coolant supply.
- Pump capacity: max. 70 bar at 30 l/min

COOLING WATER-AIR
- Switching the internal or external coolant supply from cooling emulsion to
air.

LASER TOOL MEASUREMENT
- Laser tool measurement with individual cutting edge control. For non-contact
measurement of tool length and radius, as well as for tool breakage control.
Protected optics thanks to a pneumatically operated mechanical shutter.
No measurement of turning tools possible.
RADIO MEASURING PROBE
- 3-dimensional, signal transmission via integrated transmitter.
- Make: m&h Type: RWP 20.50 2.4 GHZ

AIR CLEANING SYSTEM 5,000 m³/h
- Extraction capacity: 5,000 m3/h (nominal), consisting of 2 individual systems
with 2,500 m³/h each
- Installation: The air purification system on the opposite side of the
side of the pedestrian access door, integrated in the hybrid frame to save
space