Rademaker Crusto Bake Line

BREAD PRODUCTION LINE
Working width of 600mms
Was doing the following types of products :
Niittypitko 2000 pcs / h, 2 rows, dough thickness 3-4 mm
Coffee bread Kranssi 2000 pcs / h, 2 rows, dough thickness 3-4 mm
Muhku, 10 000 pcs / h, 8 rows, dough thickness 6-8 mm
Ciabatta, 7200 pcs / h, 6 rows
Folded bread, 4800 pcs / h, 4 rows, dough thickness 5 mm
Capacity based on 20 strokes per minute
for the retracting belt, in combination with the product
discharge conveyor system.
Voltage: 3 x 400 v + N + Pe, 50 Hz
Control voltage: 24 Vdc
Power consumption: 21, 9 kW
Inom: 41 A, max fuse 50 A
Avarage air consumption: 196 nl / min
Max air consumption: 548 nl / min
Dimension: L 21 000 mm, W 3000 mm, H 6000 mm.

Line includes :
Infeed transport conveyor, working width 600 mm, lenght 2900 mm.
Flour duster, working width 600 mm,
the unit consists of a hopper moiunted
above aplastic roller with a grooved profile.
X-Pack dough sheeting system, working width 250 mm.
Flour duster to cover the dough skeet with a layer of flour.
The side compacting rollers.
Quick reducer gauging station.
Sharp outfeed transport conveyor.
Intermediate transport conveyor.
Flour duster to cover the belt with a layer of flour.
Cross roller for rolling the dough sheet across the width.
Flour duster to cover the dough sheet with a layer of flour.
Two roll gauging station to reduce the dough
thickness by a maximum factor of 2:1
depending on the dough type and quality.

Transport conveyor, including a driven cutting roller
base set to cut th esides from dough sheet
and to cut the sheet in stripes.

Flour removal brush to remove the excess flour from the dough sheet.

Spreading cord conveyor with a length of
approximately 1500 mm to spread
the dough lanes in the width. Working width 1000 mm.

One set of flour ploughs.
Working width 1000 mm.
The ploughs are suitable for folding dough strips
with a width between 90 and 160 mm.

Flour hingeable pressing rollers to press the folded dough together.

The quillotine module, working width 1000 mm.
Strokes per minute adjustable up to 100 per minute
when executed with a cutting blade and 60 per minute
executed with a stamping tool.

Diagonal cutter for artisian baquettes for the quillotine.

Topping module consisting of 2 polycord sections
to transport products underneath
the moistening roller ( wet section )
and the universal strewer with driven pressing roller,
working width 1000 mm.

Air operated water spray unitwith four nozzles
to spray the dough sheet or products with layer.

Universal strewer for the dispensing of various dry materials.
Working width 1000 mm.

Transport conveyor with a length of
approximately 1500 mm.
Working width 1000 mm.

Retracting belt with a retracting-length of
approximately 380 mm to automatically
transport products under running conveyor.

Transport conveyor with a working width 1000 mm.

The line control is provided with a full automatic
Siemens control system with one color panel
view screen which will be placed on the gauging station.