PLASTICISERS Staple Fiber Line revised in 2020

STAPLE FIBER PROCESSING LINE
Input Material Virgin/Recyle poliproplene and polyester
Brand Name PLASTICISERS
Model 1992/revised in 2020 (new dryer, all DC motors were converted to AC, the crimper was upgraded, the dryer was converted to PLC, the spinnerets were converted to cylindrical from rectangle, etc)

Capacity Approx. 650 kg/h
Extruder 160 mm single screw
Feeding 4 dry compressed air type driers
Dosing 6 positioned Conair Churchill dosing unit for masterbatch and additives
Spinning 4 round solid type spinnerets
Drawing 3 units
Spinfinish appplication
Kiss roll type with preparation tanks equipped with heaters and agitators
Steam Box 2 units
Crimper 200 mm chamber width
Final chemical dosing available
Driyer 2 gas burners, 3 ventilation fans with cooling section

Cutter
cutting wheels and pneumatically actuated nip roll, various cutting lengths
Bale press Twin box vertical type hydrolic bale press
Status still on production (Oct 2022)


Consisting of:
1 x Extruder – 160mm single screw
4 x Dry compressed dryers for feeding
1 x Conair Churchill dosing unit – 6 positions – masterbatch and additives
4 x Spinnerets – round type
3 x Drawing Units
1 x Kiss Roll type spinfinish application w/ preparation heated tanks and agitation
2 x Steam boxes
1 x Crimper – 200mm width
1 x Final chemical dosing
2 x Gas burning dryers, 3 ventilation fans with cooling section.
1 x Cutter
cutting wheels and pneumatically actuated nip roll, various cutting length
1 x Twin box vertical type hydraulic bale press
Chiller 125,000 kcal, Conair churchill
Fiber denier range 4-30
Fiber length 26-150mm
Energy consumption 320 kw/h
4 workers
Dimension: width 12m, height 7m, length 70m

* The lines work with pet flakes, pet granules/pellets, pet virgin materials as well as pp.
* For PP granules Grade/MFI? 20-25 mfi
* Tenacity of fibre along with elongation for PP and Polyester?
2,8-3,8 cN/dtex
* Godet diameter 320 mm, oil heated most of the motors are AC type
* Mostly chrome finish godets
* Double piston type continuous melt filter with large filtration area equipped with venting system
* Spares: 1 whole set of spare spinnerets, 4 cutting disks for different cutting lengths
* input material dryers are before extrusion and before spinning.
* Spinnerets as diameter and number of holes are same for polyester & pp fiber.
* Spun TOW collection system? It is automatic continuous production line.
* Vacuum cleaners for Spinnerets?
There is vacuum in positions where you place spinnerets.
* Drawn fibre Relaxor oven length (with maximum resilient time)?
For plasticisers: 7 x 3 meters
* Type of Baler, with maximum bale weight? Twin cabinet, 280 kg/bale
* 440 or 380V used? 380 V
* The dryer automation is converted to PLC.
* New dryer has been bought with energy saving property.
* DC motors are converted to AC.
* The crimper has been renewed.
* The spinneret positions have been converted to cylindrical shape from rectangle.
* Motors and drivers are updated to AC.

Energy consumption: 650 kw/h
Worker /shift: 4 worker
Fiber Denier Range 4-30 denier
Fiber Length 26-150 mm
Width 12 mt
Height 7 mt
Length 70 mt


Also available but optional
The chiller of Plasticisers:
Brand Conair Churchill
Model FFA 140
Capacity 125.000 kcal

The boiler :
Brand Ozmaksan
Model 2015
Capacity 2000 kg/h
Pressure 6 bar
Fuel type Gas/ liquid

The laboratory testing equipments:
Light cabinet
Precision scale
Microscope
Tensile measurement machine
Etuv

The referenced line is not suitable for filament yarn

New video: https://youtu.be/1T9uF3kX_44