PCMC 2.695 mm rewinder line in production, avail. next spring 2025

in production 2024, available next spring 2025 ( april – may 2025)

Current 2024 production: Toilet paper only Diameter: 125 mm, Width: 96/97 mm
In the past, kitchen rolls were produced on the line, which is why this is possible again with appropriate adjustments. For this purpose, the perforation rows of the perforation head in the rewinder can be adjusted so that different sheet lengths can be achieved.
The circular knives (Epilogs) would be operated with one knife instead of two. The feed of the winding feed in the Epilog can be controlled using servo control.

current toilet rolls capacity: 10,700 rolls per 8 hours. This corresponds to approx. 270,000 rolls of toilet paper per shift.
Width of input rollers: max. 2700 mm
Number of unwinds: 4

MACHINES DESCRIPTION:

CORE MACHINE
Manufacturer: Guschky & Tönnesmann, Germany
Type: LSE
Year: 2002
Application: 150 m/min winding belt / approx. 10,500 cores/shift
Core lengths: 500 – 4000 mm
Modifications: Installation of an integration plate for 1-ply core production, currently 2-ply production

CORE MACHINE GLUING UNIT
Manufacturer: Guschky & Tönnesmann, Germany
Type: IP
Year: 2015

CORE MACHINE UNWINDING
Manufacturer: Guschky & Tönnesmann, Germany
Type: UVAE01
Year: 2005
Grammage of used core cardboard: 150 g/m²

CORE STORAGE
Manufacturer: P.C.M.C.,
Capacity: approx. 400-500 tubes

CORE TRANSPORT
Manufacturer: Langhammer, Germany
Maximum output: 40 cores/min
Operational output: 35 cores/min
Track width straight: 1500 mm
Track width curve: 1200 mm

NESTED EMBOSSING UNIT
Manufacturer: P.C.M.C.
Year: 1987
General: 20“ embossing unit (508 mm)
Modifications: Conversion of the original 3-roller gluing unit to 2-roller gluing unit

REWINDER
Manufacturer: P.C.M.C.
Year: original instalation 1972, many upgrades since then
Speed: 10,000 wraps/shift
Modifications: Perforation head, winding positioning, winding rod drive, PLS system
General: Blade length adjustable via gears (approx. 20 min), max. working width 2695 mm, max. log diameter approx. 130 – 135 mm (currently 125-126 mm is used)

TSU (end sheet bonding)
Manufacturer: PCMC ITALIA S.p.A.
Type: Tailsealer Mod. Rotoseal 45
Year: 2005
Speed: 10,000 wraps/shift

BAR STORAGE M-78073/5521
Manufacturer: Rolco
Type: Log transfer with passage
Year: 1988
Capacity: 230 wraps

EPILOGUE 1/2
Manufacturer: P.C.M.C.
Type: 052
Year: 1997 / 1996
Max. bar length product:
2685 mm for 260 mm section (with edge section)
2600 mm for 260 mm section (without edge section)
Max. rod length mechanical: 2705 mm
Cutting range: 200 – 280 mm
Bar diameter: 105 – 153 mm
Vmax: 150 cuts/min
Minimum running speed: 8 rpm
Acceleration time to Vmax: 9 s
Normal stop time (150 cuts/min): 9 s
Emergency stop time (150 cuts/min): 2 s
Grinding frequency: every 20 revolutions
Grinding time: 3 s
Blade speed: max. 1490 rpm

Roller transport
Manufacturer: Langhammer, Germany
Year: 1993

No packing/ wrapping equipment for sale