Others FULLY AUTOMATIC PAPER CONE MAKING PLANT FOR YARN WINDING

Brand: CHINA JINAN DONGYAO TESTING MACHINERY CO.
YEAR OF IMPORT INTO INDIA: 2013

LAST RUN: APRIL, 2017

PAPER CONE PRODUCTION ANGLE: 4 deg’ 20

ACTUAL RUNNING CAPACITY: 30 CONES PER MINUTE

TENTATIVE MONTHLY PRODUCTION PER SHIFT OF 12 HOURS: 3,50,000 CONES

REQUIRED POWER = 50 KW

WEIGHT = 13 MT

DIFFERENCE FROM GERMAN MACHINE: VACUUM SPINDLE AGAINST GRIPPER SPINDLE IN GERMAN MACHINE. WHILE THE GERMAN MACHINE HAS FIXED FLAT PRESS BARS TO HOLD PAPER AGAINST SPINDLE, CHINSE MACHINE HAS ROTATING ROLLER PRESS BARS.

EQUIPMENT AND TOOLS COVERED UNDER SALE:
1 NO. CHINESE AUTOMATIC CONE PLANT

1 NO. GLUE PLANT FOR MAKING AND TRANSPORTING GLUE TO THE MACHINE

ALL POWER CABLES FROM THE CONTROL PANEL TO THE MACHINE AND THE INTERNAL ELECTRICAL CONNECTORS.

BUYER HAS TO PROVIDE CABLES TO THE CONTROL PANEL.

FEW SPARE PARTS

DOCUMENTS COVERED UNDER SALE:
NO DOCUMENTS

NO COMPRESSOR

SALE OF AUTOMATIC
CONE PLANTS BRIEF DATA ON PROCESSES AND MACHINES
Vardhman Textile Components Ltd.
1. Vardhman Textile Components Limited is a closely held limited company incorporated in 1981 which installed a fully automatic Paper Cone making plant of German origin to manufacture high quality Paper Cones for winding textile yarn in 1994. The unit was promoted by the Vardhman Group, Mr. Deepak Jain and Late Sh. Ish Jain.
2. VISION:
To have a national footprint with advanced infrastructure for maintaining sustainable
growth.
3. MISSION:
To deliver operational excellence and non-compromising quality by providing optimal packaging solutions.

2
SOCIAL RESPONSIBILITY
• Faith in individual potential and respect for human values
• Adhering to ethical standards of 'No forced/compulsory/child labor'
• Appreciating our role as a responsible corporate citizen
ECONOMIC PERFORMANCE
• Automation of plant and investing in high end technology leading to better quality and increased productivity
• Minimum waste generation by reducing set-up times using production management systems • State of the art technology inter-connected with the best ERP systems
• Adoption of cost effective method
HEALTH AND SAFETY
• Good safety culture is built over time.
• Employee diligence in regular day to day operations on the shop floor • Striving to prevent production and warehouse hazards

GERMAN CONE PLANT
BRIEF MACHINE DATA
MACHINE: FULLY AUTOMATIC PAPER CONE MAKING PLANT FOR YARN WINDING MAKE: CHRISTIAN MAJER MASCHINEN FABRIK GMBH CO. OF WESTERN GERMANY CLASS: USED
YEAR: 1989
MACHINE TYPE: SKW 923
YEAR OF IMPORT INTO INDIA: 1995
LAST RUN: APRIL, 2017
PAPER CONE PRODUCTION ANGLE: 4 deg’ 20 WITH TOOL SETS FOR 5 deg’ 57 RECOMMENDATION: TO NOT CHANGE PAPER CONE PRODUCTION ANGLE ACTUAL RUNNING CAPACITY: 40 CONES PER MINUTE
TENTATIVE MONTHLY PRODUCTION PER SHIFT OF 12 HOURS: 4,00,000 CONES NET WEIGHT: 21 M.T. (APPROX.)
REQUIRED POWER = 106 KW

INPUT/OUTPUT DATA AND PARAMETERS
1. PAPER WEB WIDTH ON SKW 923 = 400 - 920 MM 2. CURLED CONE LENGTH = 145 - 290 MM
3. CONE INTERNAL DIAMETER AT BASE = 32 - 75 MM 4. CONE INTERNAL DIAMETER AT TOP = 6 - 45 MM
5. ADMISSIBLE PAPER = 180 - 450 GSM
6. PAPER ROLL INSIDE DIAMETER = 150 MM
7. PAPER ROLL OUTSIDE DIAMETER = MAX. 1500 MM

VTCL INPUT/OUTPUT DATA AND PARAMETERS*
1. PAPER WEB WIDTH ON SKW 923 = 635 MM
2. CURLED CONE LENGTH = 170 MM
3. CONE INTERNAL DIAMETER AT BASE = 59 MM 4. CONE INTERNAL DIAMETER AT TOP = 28 MM 5. ADMISSIBLE PAPER GSM = 325 GSM
6. PAPER CALIPER = 0.45 MM
7. PAPER BURSTING STRENGTH = 3.8 KG/CM2. 8. WEIGHT OF CONE = 36 GRAMS
9. CONE THICKNESS = 2 MM
* PLEASE NOTE THAT THESE WERE VTCL PARAMETERS PROVIDED ONLY FOR REFERENCE AND HAS NO BINDING ON VTCL.

Cone Winding Automatic SKW 923 With Gripper Spindle
Feeding: The paper is fed from the roll.
Printing: Max printing width of approx. 320mm.
Grinding: Paper is ground from initial to final seam. The 2 grinding apparatuses are operated by air-pistons, so that they may be easily changed over to different cone sizes. Thus the cone will not show faintest steps - which guarantees a constant and true running of the cone.
Cutting: Paper is cut to corresponding size by straight knives on cutting device.
Winding: On the cone winding station the cut-to-size sheet is wound to a cone on a gripper spindle. The glue coming from glue pump, is applied via nozzle pipes and equally distributed by rotating brush. During winding procedure, cone is cut to exact length on base and top, stripped off the spindle and transported towards Drier. The both side waste removal is effected automatically.
Power Consumption: 22 KW (approx).

Continuous Paper Cone Drier VKT 300
Works Fully Automatically And
Continuously
Construction: The stable, closed profile iron construction with thick walls and triplicate glued isolating plates guarantees good heat insulation and less heat losses.
Working Method:
The drier is driven by an infinitely variable gear and operated independently form winding. Thus you obtain an equal drying of cones, even if cone winding and finishing are set idle for re-adjustment or if they are operated separately.
Coming from winding, the cones are running via cone transport towards Drier and are automatically put onto chain pins. The continuous operation of cone transport chain reduces chain load to a minimum and ensures quiet running.
The drier chain is running slightly inclined, thus no guides are necessary for cones in longitudinal direction. All chain wheels are filled with heat resistant ball bearing grease, thus a continuous and good lubrication is guaranteed.
The tension of the cone transport chain is automatically regulated by self-acting chain adjusters. Pins of transport chain are coated with synthetic material, which is glue repellant. During whole passing time, cones are kept individually on these pins and are flowed around by hot air.
The drier can be heated by electric power, steam of any other medium.
Driers equipped with power and steam heating units can be easily switched from one mode to another.
Power Consumption: 65 KW
OR Steam Consumption: 546 MJ/Hour
Machine Type: VKT 300
Machine Number: 499.02
Commission Number: 355.01
Number of Conical Sleeves in Drier: 1392
Number of Conical Sleeves in Conditioning Unit: 230
Automatic Cone Finishing SVK 300
Working Method: The automatically fed cones are oiled at their ends upon transmission, and are then conveyed to the individual working stations.
Cutting: In order to achieve a good and centrical curling of the tops, cones are pushed onto counter-acting mandrils. The curling dies are operated by exactly
adjustable toggle- levers and can be re-adjusted by means of precise adjustment during operation. The drive by separate motors guarantees a vibration free operation.
Polishing: On this station cone base is polished and curled top re-polished. Punching: The apparatus, by which the punching-out at cone base (triangle, semi-
circular) is done, has been designed in the way, that the die does not leave matrix. Grooving: Optional.
Nesting: On the nesting device, cones are nested to bars upto 1 m length and then tipped into containers.
Power Consumption: 18 KW Machine Number: 503.05 Commission Number: 355.01

Air Plant
Working Method:
Pressed air supply is either done from a central unit, this means from a network, available in your factory, or from a compressor, the efficiency of which corresponds with the machine requirements.
The pressed air is led via a water trap towards storage container, from there via filter and oiler towards the user's points (air piston and spindles). Generally, this machine operates with a pressure of 6 bar, indicated at manometer above pressure container. Compressed air volume = 1400 l/min.
Pressure container includes an automatic draining device for the condensation water, being then automatically diverted.
Internal Movement of Cones
Cone feeding from winding machine to drier:
The sleeves ejected from the winding machine are automatically pushed onto the drier pins by the cone feed.
The cone feed is fitted to the winding machine and the drier and is driven by a separate gear motor. The cone feed is controlled by a photocell unit on the feed as well as cams and limit switch on the drive shaft of the drier. Care should be taken that light source and photocell are arranged in line so that the beam hits the middle of the optical eye in the photocell unit. The control elements are located in the control box and the on/off switch on the drier control box.
Cone feeding from winding machine to drier:
The sleeves coming from the drier are seized by the 2 cone feeds 1 and 2 which automatically convey them to the finishing machine.
DEMANDS ON SITE
•Machine should be set up on a floor, free from vibrations.
•If floor not plain, equalise it by smooth cement finish.
•Dust suction with a volume flow of 0.986 m3/sec.
•Choose place to set up machine this way, that feed transport for raw material and off-transport for finished product can
easily be reached.
•Also take care that distance between front side of machine to next following machine or wall is approximately 1m in order to
guarantee easy accessibility for adjustment.
•Upon arrival, check machine as to eventual transport, damages and clean it from preservative and grease. •In case machine must be transported by crane, suspend it by the provided ring bolts at table plate.

SCOPE OF SALE
• EQUIPMENT AND TOOLS COVERED UNDER SALE:
1 NO. GERMAN AUTOMATIC CONE PLANT 1 NO. SUITABLE SERVO STABILIZER
1 NO. GLUE PLANT FOR MAKING AND TRANSPORTING GLUE TO THE MACHINE * (THIS WILL BE SOLD TO THE BUYER WHO BUYS EITHER OF THE MACHINES FIRST.)
ALL POWER CABLES FROM THE CONTROL PANEL TO THE MACHINE AND THE INTERNAL ELECTRICAL CONNECTORS. BUYER HAS TO PROVIDE CABLES TO THE CONTROL PANEL.
1 SET TOOL CHANGE FOR 5 DEG’ 57
DUST COLLECTION BLOWER WITH DUCTING (IMPORTED) EXTRA PRINTING DRUMS
FEW SPARE PARTS
• DOCUMENTS COVERED UNDER SALE:
1 NO. OPERATION MANUAL
1 NO. ELECRTIC CIRCUIT/WIRING DIAGRAM
1 NO. GENERAL ASSEMBLY/LAYOUT DRAWING
1 NO. GERMAN CHARTERED ENGINEER INSPECTION CERTIFICATE DATED 04.08.1994 1 NO. LIST OF TOOLS AND TACKLES REQUIRED FOR ERECTION AND COMMISSIONING

COMMERCIAL TERMS OF SALE
PRICE = INR 25,00,000 + GST
• GST = EXTRA
• PRICE BASIS: EX-WORKS •
• LOADING: BUYER SOPE
• TRANSPORTATION: BUYER •
• PAYMENT TERMS: 100% ADVANCE
• AFTER SALE: VENDOR SHALL NOT BE IN A POSITION TO PROVIDE ANY SERVICE AFTER SALE. BUYER IS REQUESTED TO INSPECT THE MACHINE ON SITE TO HIS/HER SATISFACTION.
•
DISMANTLING: BUYER SCOPE
TRANSIT INSURANCE: BUYER
CHINESE CONE PLANT
BRIEF MACHINE DATA
MACHINE: FULLY AUTOMATIC PAPER CONE MAKING PLANT FOR YARN WINDING
MAKE: CHINA JINAN DONGYAO TESTING MACHINERY CO.
SOLD THROUGH: PANDORA GROUP OF COMPANIES, YIWU CITY, ZHE JIAN PROVINCE, CHINA, 322000 CLASS: USED
MODEL: QZD - 68
YEAR: 2013
YEAR OF IMPORT INTO INDIA: 2013
LAST RUN: APRIL, 2017
PAPER CONE PRODUCTION ANGLE: 4 deg’ 20
ACTUAL RUNNING CAPACITY: 30 CONES PER MINUTE
TENTATIVE MONTHLY PRODUCTION PER SHIFT OF 12 HOURS: 3,50,000 CONES
REQUIRED POWER = 50 KW
WEIGHT = 13 MT
DIFFERENCE FROM GERMAN MACHINE: VACUUM SPINDLE AGAINST GRIPPER SPINDLE IN GERMAN MACHINE. WHILE THE GERMAN MACHINE HAS FIXED FLAT PRESS BARS TO HOLD PAPER AGAINST SPINDLE, CHINSE MACHINE HAS ROTATING ROLLER PRESS BARS.

PROCESS FLOW
Paper reel Feeding on hydraulic reel stand
Paper cone drying
Automatic collection of semi-finished cone
Automatic cone collection
Printing on top and bottom of cone & also inside the cone
Automatic paper cone winding and trimming
V shape notching
Cone basing polishing and flocking
Paper edge grinding
Paper cutting
Line pressing
Bull nosing


•
EQUIPMENT AND TOOLS COVERED UNDER SALE:
1 NO. CHINESE AUTOMATIC CONE PLANT
1 NO. GLUE PLANT FOR MAKING AND TRANSPORTING GLUE TO THE MACHINE * (THIS WILL BE SOLD TO THE BUYER WHO BUYS EITHER OF THE MACHINES FIRST.)
ALL POWER CABLES FROM THE CONTROL PANEL TO THE MACHINE AND THE INTERNAL ELECTRICAL CONNECTORS. BUYER HAS TO PROVIDE CABLES TO THE CONTROL PANEL.
FEW SPARE PARTS
DOCUMENTS COVERED UNDER SALE:
NO DOCUMENTS
SCOPE OF SALE

COMMERCIAL TERMS OF SALE
PRICE = INR 35,00,000 + GST

GST = EXTRA

PRICE BASIS: EX-WORKS

LOADING: BUYER SOPE

TRANSPORTATION: BUYER

PAYMENT TERMS: 100% ADVANCE

AFTER SALE: VENDOR SHALL NOT BE IN A POSITION TO PROVIDE ANY SERVICE AFTER SALE. BUYER IS REQUESTED TO INSPECT THE MACHINE ON SITE TO HIS/HER SATISFACTION.

DISMANTLING: BUYER SCOPE

TRANSIT INSURANCE: BUYER

COMMERCIAL DETAILS OF VARDHMAN TEXTILE COMPONENTS LTD.
ADDRESS: VILLAGE BHOLAPUR, P.O. SAHABANA, CHANDIGARH ROAD