Menzel Mercerization

width of goods: 800-1600 mm finish, 1580-1750 mm coarse
width of cylinder WOB: 2.000 mm
material: cotton fabric
weight of goods: 80 - 200 g/m2, average 140 g/m2
production speed: 37 m/min
technical speed: 55 m/min
production capacity: 10 million meters/year
(250 days, 3 shift )
compressed air: 6 bar
steam pressure: 6 bar
electrical connection values: 400 V, 50 Hz, 3 Ph
operator side: in the direction of goods running to the right
steel: 316 for chemie, other 304
installed electrical power of the mercer device: 111 KW cca.
installed electrical power of the cooling liquor: 25 KW
installed electrical power of the lay recovery: 18 KW
installed electrical power of the expansion field: 10 KW
water consumption desizing: cca. 2 - 4 liters/kg goods = 2 m3/h
water consumption finishing washing: cca. 6 - 8 Iiters/kg goods =
4 m3/h
water consumption for lay cooling: cca. 6m3/h at 10-15°C
water consuption for lay recovery: cca. 7 m3/h at 18°C
steam consumption for water heating in the washing areas: cca.
1000 kg/h (z 20°C na 95°C)
steam consumption for the lay recovery: cca. 1.100 kg/h
consumtion the compressed air: average cca. 500 l/h, shortly
2500 l/h
rubberizing the device between squeezing: hard rubber
100°Shore against soft rubber 80° Shore
rubberizing squeezing device Rowatex: hard rubber 100° Shore
against Rowatex 95° Shore
squeeze effect the devic Rowatex: 60 % - 65 %, depending on
the weight of the goods and speed