Master Indigo dyeing line

Continuous dyeing and treatment for modern denims including mercerising, bottoming, topping, sulphur dyeing and classic indigo blue, arranged for maximum flexibility.
Roller width 1800mm Installed in 2004 (the dye vats and padders were manufactured 1994 and reconditioned by Master when this line was extended and installed in 2004)

2 Beam creels (one creel can be prepared while the other is running) for maximum 14 beams of max diameter 1400mm
Automatic yarn tension adjuster Yarn pulling and feeding element
Soda process or wetting or pre-dyeing vat, complete with padder 6 steam heated, PTFE coated timing cans 800mm dia. for mercerising
Fixing or 2nd wetting or washing vat complete with stainless steel tank and mangle Neutralising or washing vat
Washing vat complete with stainless steel tank and padder 6 Dyeing vats complete with stainless steel tank and intermediate padders, with overhead oxidising roller arrangement with finned stainless steel rollers and dancing roller

Counter current dye circulation system on dye vats Control system for dyes with filters , dosing and pumps
Circulation Tank for Indigo Overhead mounted steamer for colour denim/ oxidiser for indigo 3 Washing or post dyeing treatment vats with intermediate padders

Accumulator for automatic storage of dyed yarn when the sizing machine stops for beam change, 150m content ( 5 minutes at 30m/min)
Drying cylinder pre-dryer range with 10 PTFE coated drying cylinders
Karl Mayer- Rotal sizing box with prewetting, 2002 Double dip, double nip Drying cylinder range with 14 PTFE coated drying cylinders
Karl Mayer- Rotal warp beaming head, 2002 Roller width 2840mm,
Max. beam width 240cm between flanges,
Max. weaving beam diameter 1600mm
Size preparation kitchen
Indigo Dye & Chemicals storage system with:
2 tanks for chemical bath pretreatment
5 Indigo tanks
1 Sulphur Black tank 3 stocking tanks for indigo
1 tank for softened water
Canopies Electrical control panels.