Makino DUO43

MAKINO DUO43 WIRE EDM
New Date: 2011

X, Y & Z Axis Travel: 17.8" x 11.8" x 12.6"
U & V Axis Travel: ±3.97"
Table Size: 27.95" x 22.04"
Maximum Load on Table: 1,764 Lbs.
Distance Floor to Table Top: 39.37"
Ball Screw Diameter X & Y: 1.259"Ø
Ball Screw Diameter U, V & Z: .984"
Ball Screw Diameter Class: 5
Jog / Rapid Feed X, Y & Z Axis: 1.97,5.9,23.62 / 78.7 IPM
Jog / Rapid Feed U & V Axis: 1.97,5.9,23.62 / 39.3 IPM
Servo Feed: 0.00039 ⁓ 1.97 IPM
Positioning Resolution: 0.000004"
Feedback X, Y, U, V & Z: 0.000004" Rotary Encoders
Feedback X & Y: 0.000002" Glass Scales
Servo System: PWM Digital AC Servos
Maximum Taper Angle: ±15°/3.93" Thickness
With Optional "C" Guides: ±45°/3.93" Thickness
Work Piece Size Inside of Work Tank: 27.95" x 22.04" x 11.81"

AUTOMATIC WIRE FEED & GUIDE SYSTEM:
Wire Threading System: Multi-Step Water Jet
Normal Threading Time: 10 Seconds/30mm Thickness, 0.008" Ø Wire
Recommended Wire: Clean Hard Brass Wire Should be Good in Straightness, Free from Bends
Minimum Start Hole Ø/30mm (1.18") Thickness: 0.020" Ø Hole
Standard Spool Size: 35 Lbs.
Optional Wire Spool Size with Auto Loader: 44/66 Lbs.
Wire Feed Rate (Consumption Rate): 0.02 ⁓ 14.17 IPS
Programmable Wire Tension: 1.475 - 22.12 Lb/F

DIELECTRIC SYSTEM:
Dielectric Work Tank Size: 34" x 30" x 16"
Dielectric Reservoir Capacity: 185 Gallons
Work Tank: 88.5 Gallons
Filtering Precision: 0.00023"
Number of Filters (Quick Disconnect): 4
Automatic Water Supply Unit: Optional
Digital Flushing Control: Independent Pumps for Upper & Lower Heads
Conductivity: 1 ⁓ 200 µs/cm
Temperature Controller: Standard (Synchronized with Machine Casting Temperature)
Dielectric Chiller: Standard
Cooling Capacity (60 Hz): 7.5 HP (19125 BTU/Hr)

MGW - N CNC POWER SUPPLY:
Controlled Axes: 5 Axes: X, Y, U, V & Z
Optional: 1 (Total to 6)
Simultaneous Controlled Axes: 4 Axes: X, Y, U & V
Part Program Storage Length: 1000 m / 3,280 Ft. (About 1 Mb)
Operational Panel Display: 15" Color TFT Touch Screen
Keyboard: Flat QWERTY Keyboard
Graphic Display: Automatic Scale, Rotation, Zoom, Position Verification
Maximum Machining Current: 30 Amps
Power Stabilizing Circuit: Standard
Anti-Electrolysis "LL" Circuit: Standard
Power Unit Cooling: Forced Air Cooling, Heat Exchanger
Filtration: None Required, Sealed Cabinet

ESTIMATING/MANAGEMENT FUNCTIONS:
Dynamic Graphic Display Process Management History
Machining Time Estimation Disk Directory Management
Path Length Estimation User Creation Screen
Run Hours Help Window
Machining Time & Status History Key Input Playback
I/O Interface

SET-UP FUNCTIONS:
128 Work Coordinates Cylinder Center Measurement
Work Piece Edge Positioning Work Parallelism Measurement
Hole Centering Groove Width Centering
Wire Vertical Alignment Plate Width Centering
Corner Edge Positioning Work Coordinate Preset
Auto Measurement & Machining Optional Program Stop
Mirror Image Program Stop
XY Axes Exchange End Surface, Hole Center, Vertical
Measurement Touch AWT Dry Run
Machine Lock Reference Point, Work Piece Zero Point, Latest AWT
One-Touch Return Point, Single Block

OPERATION SUPPORT FUNCTIONS:
Scheduling Function Automatic Wire Break Recovery
Approach Function Auto Condition Reduction at Wire Break
Non-Contact Point Search AWT Skip
AWT Retry Water Timer
Automatic Power Cut-Off Automatic Power Failure Recovery
Automatic Wire Threading Process Skip and Additional Machining
Automatic Wire Cut Reference Hole Retry

SAFETY AND MAINTENANCE:
Overtravel Soft Limit + Hard Limit
Work Limit One-Touch System
Stored Stroke Limit Regular Check Screen
Maintenance Screen Diagnostic Screen
Emergency Stop

INSTALLATION SPECIFICATIONS:
Machine Size (Width x Depth x Height): 74.8" x 110.8" x 88.6"
Required Floor Space: 126.7" x 153.7"
Machine Weight: 11,023 Lbs.
Ambient Temperature: 50 ⁓ 95°F ± 2°
Optimum Temperature: 68°F ± 2°

Do Not Expose Machine to Direct Sunlight. Make Sure Air Conditioning Vents are Not Blowing Hot or Cold
Air Directly at the Machine.

Electrical: 200 VAC, the DUO43 Requires 18 KVA Input Power with a Ground of 10 Ohms or Less.
Air: 0.6 - 1.0MPa @ 100L/Min or More / 90 - 145 PSI @ 3.3 CFM
Water: Ordinary Tap Water Can be Piped Directly into the Dielectric Reservoir.
Choose an Area Free of Dust and Vibration. An Isolated Foundation May be Necessary if Excessive Vibration is Present.
The Machine Should be Located in an Area Free of High Volumes of Dust, Away from Polishing or Grinding Machines.
Best Results are Achieved When Stable Temperatures and Humidity are Maintained.

Vibration: 0.7 m/s² {0.07 G} or Less
Relative Humidity: 75% or Less (No Condensation)
Overall Size: 78" x 98" x 92" High