Linapack Filling line for stand-up pouches

Bag types:
Stand-up pouches of all types
Shape cut
Euro hole
Spout and cap 45°

One format set is required per bag format
Format set for 250ml stand-up pouches with Euro hole available.

Filling process: Hot filling at 71 - 85°C
Filling goods: previous filling goods - were various cocktail drinks
Output: approx. 50 bags / min depending on the product - 750-900 liters/h

consisting of:
1. Buffer tank
Equipped with agitator, flow meter (E+H),
level indicator, cleaning ball, pouring basin.
The buffer tank is fully automatically connected to the pasteurizer
and its control system.
Volume: approx. 1,000 liters

2. Pasteurization unit PAS-900
For the gentle heating of RTD beverages or similar products.
With a capacity of 750-1.000 liters per hour.
Previous energy source: steam
The pasteurizer works fully automatically.
Operation via Siemens touch display.

Cleaning is also fully automated and possible with
hot water, steam or alkaline and acid.
The lye and acid are added manually to the buffer tank in front of it.
The interfaces to the buffer tank and filler are fully automated.

The pasteurizer continuously cleans and sterilizes the
entire hot area up to the outlet
Filling valve incl. temperature monitoring.

The prepared product is pumped through the
tube-in-tube heat exchanger by means of a pump.
by means of a pump. This consists of two tubes lying one
inside the other, with hot water flowing in the outer tube
hot water flows through the outer pipe,
which draws the necessary heat from the boiler.
In the inner pipe, the beverage flows in the opposite direction and
is thus gently heated. gently heated.
Downstream of the pasteurizer is an
appropriately dimensioned and heated buffer tank
(mounted above the filler), which ensures a
continuous supply to the dosing system.
supply to the dosing unit.
The buffer tank has a level control and a
temperature control connected to the connected to the control unit.
Parts in contact with the product are made of stainless steel.
Integrated beverage pump, stops automatically when the
temperature falls below a certain level.
Steam-operated consisting of steam/water heat exchanger,
steam trap and steam pressure regulator.
steam pressure regulator. Water circuit with circulation pump,
safety group and expansion vessel expansion vessel,
water buffer vessel for uniform steam regulation
Beverage heat exchanger, pump and complete juice-side
control system mounted on a stainless steel base frame
made of stainless steel and control cabinet also
made of stainless steel.

3. Fully automatic bag filling system
LFS-1000 DUPLEX
The system is able to fill normal stand-up pouches (Doypack) as well
as stand-up pouches with a corner spout 45°.

Scope of delivery for the filling machine “LINA DUPLEX”
Stainless steel 304 for the frame,
completely wet zones and completely wash-down suitable
Control via PLC and touch screen Siemens
Synchronization for ink jet printer
Vaccum by means of Venturi system for suction cup, bag opening
and loading system

Station 1:
Magazine incl. motorization.
Pick and place system to move the pouches from the magazine to
the conveyor belt.
conveyor belt
Station 2:
Bag opening by means of vacuum suction and adjustable air blast (filtered)
Station 3:
Filling unit for liquids via flow meter (from E+H) and sensors,
to detect “bag open”.
Also redundant temperature sensors to monitor the filling temperature.
Automated temperature detection and recording of hot filling via
two calibrated redundant temperature sensors with data export.
If the temperature falls below a certain level,
the bags are automatically ejected and the system stops after a
certain number of bags have been filled.
Station 4:
Bag sealing number 1 with PID temperature control
Station 5: Bag sealing number 2 with PID temperature control
Station 6: Cooling of the sealing seam with water
Station 7: Bag ejection

4. Checkweigher inline Mettler Toledo C3130
100% weight checker for single bags incl. pusher

5. System for re-cooling and drying the bags
Re-cooling basin made of stainless steel to cool down the hot bags. The cooling water is pumped in counterflow to the
transport conveyor and recooled before re-entering the
cooling basin
cooling basin through a heat exchanger attached to the side.
The coolant supply must be provided by the customer.
Connections on the heat exchanger 2 x DN 50
for the cooling circuit. The coolant pump is
controlled by a sensor installed in the cooling water sensor built
into the cooling water to maintain a uniform cooling water
temperature in the cooling basin.
Total length of the cooling system 7000 mm,
width approx. 1500 mm. Stainless steel control cabinet.
2 built-in UV lamps for water sterilization in the pump line.
Bag drying conveyor with drying section for recooled bags after the
cooling basin.
cooling basin. Side channel blower as a fan to supply the
blow-off nozzles with compressed air.
compressed air. 5 adjustable blow-off nozzles to remove water from
all sides of the bags, including the bottom.
Stainless steel design with plastic hinged belt.

6. conveyor technology and collecting table