JWell CJWH-110

1. Jwell Twin Screw CJWH-110
a. 110mm screw size
b. Screw length/Diameter L/D 4
c. Maximum screw speed 450 rpm
d. Siemens 630 kWatts Main motor with ABB Drive
e. Henschel Gearbox

2. MAAG Gear Pump

3. Die #1
a. Width 1,830mm
b. Opening from 2 to 6mm
c. 10 heating zones
d. Internal chrome plating 0.05mm HRC 60 to 65
e. Finish: Ra 0.02um

4. Die #2
a. Width 1,524 mm
b. Opening from 2 to 6mm
c. 8 heating zones
d. Internal chrome plating 0.05mm
e. Finish: Ra 0.02um

5. Die #3
a. Width 1,850 mm
b. Opening from 6 to 14mm
c. 8 heating zones
d. Internal chrome plating 0.05mm
e. Finish: Ra 0.02um

6. Calendar (3-Roll Stack)
a. Roll diameter: 450mm
b. Roll Length: 2,100mm
c. Falk transmission with NSK bearings, Deublin rotational joints, Yaskawa motors and drives
d. Inclined motorized exit conveyor: high temperature nylon belt, 2100mm width
e. Roll temperature 35C up to 180C

7. Lamination stations
a. 2 top lamination stands: 2,100mm width
b. 2 bottom lamination film stands: 2,100mm width
c. Electric brakes and tension controls for both Top and Bottom films

8. Embossing Station
a. 3 rotating rolls on the TOP and 3 sliding rolls in the bottom

9. Water Tank
a. Stainless Steel cooling tank material
b. 10,000mm x 2,100mm, 500mm depth

10. Nip roll (Haul-Off), guillotine and edge knives
a. Nitrile rubber surface
b. Diameter 250mm x width 2,100mm
c. 2,100mm width guillotine
d. Yaskawa servo motor and drives, 4.4 kW

11. Accumulator and Winding
a. Accumulator capacity 10 meters
b. 4 winder units: maximum roll size 1,500mm diameter x 2,100mm width
c. Yaskawa servo motor and drives, 4.4 kWatts

12. PLC controls
a. Siemens TP1200 operation screen
b. Yaskawa drives
c. Schneider relay