Ima BIMA / Gx50 / E / 160 / 630

IMA driving portal machine in real GANTRY design Machining area:
Length in X-direction with all aggregates (mm) 6300
Width in Y-direction with all aggregates (mm) 1600
Height in Z direction with all units (mm) 225 maximum clamping height including clamping device -
the maximum workpiece thickness depends on the equipment/application
Length in X-direction with vertically positioned main spindle and tool diameter 20 mm 6300 mm
Width in Y-direction with vertically positioned main spindle and tool diameter 20 mm 2000 mm
Width in Y direction with edging (mm) 1600
Length in X-direction, single-workstation processing without gluing (mm) 2 x 3050
Length in X-direction free space in the middle (mm) 200
Length in X-direction, single-workstation processing with gluing (mm) 2 x 2800
Length in X-direction Free space in the middle (mm) 700
Length in X-direction AC field processing (mm) 2 x 2425
Length in X-direction free space in the middle (mm) 1450
Weight of the IMA mobile portal machine (kg) approx. 10,500
Working table height (mm) approx. 950

IMA control system ICOS CNC
IMAWOP graphical user interface in the machine license version
Vacuum pump - capacity (m³) 100
Separate coolant tank

Automatic set-up table BIMA Gx50, y=1600 mm with suction plates on linear guides consisting of:
2 workpiece stops fixed on the right and left in the X-direction
6 support arms, continuously adjustable in the X-direction, each with a support rail that can be lowered automatically and each with a front stop
All stops are program controlled and monitored
6 sets of suction plates consisting of a total of 12 suction plates 114 mm x 160 mm and 6 suction plates 125 mm x 75 mm
Suction height (mm) 125
Distance support arm - upper edge of suction plate (mm) 150
Support arms and suction plates can be individually positioned on linear guides to suit the workpiece size
The changeover takes place automatically under program control
Adjustable support arms are mechanically locked and can be released pneumatically
Collision analysis for the support arms and the suction cups is integrated

Additional support arm for automatic set-up table BIMA y=1600 mm with a front stop and automatically lowerable support rail:
Stop is program controlled and monitored
1 set of suction plates consisting of a total of 2 suction plates 114 mm x 160 mm and 1 suction plate 125 mm x 75 mm
Suction height (mm) 75
Distance support arm - upper edge of suction plate (mm) 100

Table version for 4 places offset in X for table with 8 support arms - Extension consists of:
additional vacuum circuits 2
additional mushroom buttons 2
2 traveling consoles with 2 stops each
Chip conveyor belt BIMA Gx50

Chip ejection belt:
for transporting chips and waste pieces from the chip conveyor belt into an on-site container
Belt width (mm) 800
Ejection height (mm) approx. 1400
Incline angle 30 degrees

Video camera installed in the extraction hood next to the main spindle for observingthe
machining process on a separate monitor unit including video server
1 main spindle 18 kW, vector controlled - suitable for milling, drilling, sawing and grinding:
Drive power 18 kW in S-6 operation and 14.5 kW in S-1 operation
Tool holder HSK F63, taper diameter = 38 mm similar to DIN 69893
Tool retraction automatically
Pull-in force (N) 11000
Tool weight max. (kg) 6
Direction of rotation right/left, programmable
Speed ​​range stepless 0 - 24000 rpm, programmable
Vector-controlled three-phase asynchronous motor drive
Spindle cooling water cooling

1 centrally integrated CNC axis rotating 360 degrees for all adapter units, with torque arm on the main spindle and pneumatic interface

1 automatic tool/adapter changing magazine, mounted on the back of the support:
Arrangement on the support moving along in the X-direction
Version plate changer with servo motor
Magazine slots 18
Tool coding location-coded
Tool weight max. (kg) 6
Tool length max (mm) 330
Tool diameter max. 100 mm when fully occupied, max. 180 mm with free adjacent spaces or nesting

1 automatic tool/adapter changing magazine, mounted on the back of the support:
Arrangement on the support moving along in the Y-direction
Version plate changer with servo motor
Magazine slots 18
Tool coding location-coded
Tool weight max. (kg) 6
Tool length max (mm) 330
Tool diameter max. 100 mm when fully occupied, max. 180 mm with free adjacent spaces or nesting

1 vertical drilling unit I21:
Number of spindles 21
Spindle arrangement L (x11 + y11)
Spindle distance (mm) 32
Spindle advance stroke (mm) 45

Attachment unit horizontal drilling and milling head (crosshead) with its own 360 degree C-axis
and pneumatic feed stroke for attachment to attachment point 1 of the drilling head:
Drive power (kW) 3
Number of spindles 4

Edge feeding unit for diode lasers in stationary technology mechanically designed for:
Edge thickness (mm) 0.4 - 3
Workpiece thickness (mm) 19 - 60
Inner and outer radius dependent on edge material
Edge material length min. (mm) approx. 350
Measure before edge joint (mm) approx. 220 on the straight

Consisting of 1 edging unit for 4-sided edging and butt joints with:
Main pinch roller diameter 100 mm
Pneumatically controlled squeezing roller diameter 35 mm
Zoom processing optics to activate the laser-sensitive functional layer on the back of the edgeband
The edge band height is adjusted automatically - edge band height: 21 - 54 mm
for accommodating a laser device for melting the edge material with temperature control
Servo drive for edge transport with automatic adjustment to web speed
IR emitter 600 watts on the decor side for shaping the material with small radii
Pneumatically driven cutting saw
abutment query
NC axis rotation range up to 740 degrees

Edge thickness measuring device for automatic determination of the real thickness of the edge material to be processed
4-fold roll magazine with automatic slide change, strip feed and cutting knife
Automatic hold-down device in the gluing head and in the strip magazine > 6x for different edge heights

Automatically adjustable combination unit (AEK):
Adapter unit for flush trimming and profile drawing in 2 operations with just one tool change
Keying up, down and horizontal
The keys are set using stepper motors
automatic setting by directly entering the correction values ​​in the control the settings are saved for each workpiece
Speed ​​(RPM) 12,000
Workpiece thickness (mm) 16 - 60
Tool outer diameter (mm) 65
Workpiece inner radius >= 30 mm with a min. 90 degree opening angle
Required workpiece overhang on the suction cup 22 mm without, 36 mm with optional flat scraper
Space requirement max. 3 tool places in the magazine

Self-tracing flat scraper:
Extension of the flush cutter / profile scraper can be used as a combined unit
For removing hot-melt adhesive residue from the edges of the top and bottom of workpieces,
with 2 air nozzles for blowing the scraper clean, min. distance between workpiece edge and suction cup 36 mm
Inner contours possible from 90 degrees, min. inner radius: R 30

1 adapter unit profile scraper with flat scraper:
for scraping pre-milled plastic edges with presettable, exchangeable tool holder for quick changeover to other profiles
Keying up, down and horizontal
Workpiece thickness min. 16 mm with R = 3 mm max. 60 mm
Inner radius min. 20 mm with min. 90 degree inner contour