Galileo MEGA 2410

Overhaul/renovation 2014 The evaporation boats are controlled by a separate cabinet with Eurotherm drives. It was installed with Eurotherm Thyristorunit , in 2014 was completely replaced with the latest technology , Eurotherm E-power converters along with new HMI
Working width (mm) 2400
Materials :
Polyester Film ( 8to65my)
BOPP Film (8 to50my)
CPP Film (15 to 75 my).
Paper (50gsm to 175gsm ) If thickness is higher then machine speed needs to be reduced.

Speed 90-840m/min (min/max mechanical speed )
Max diameter reel unwinder 1000
Max diameter reel rewinder 1000
Evapouration Boots 27/ 120 x35 x10
Pumping down time 10g/min max quantity of evaporated Alu per boat
Pumping system -3 independent vacuum chambers with independent pumping systems to increase the efficiency of the vacuum. Metallization chamber : -3 Diffusion pumps capacity 50.000 l/s - 1 Roots pumps 5500 m3/h - 1 Cryogenic panel 200.000l/s - 1 Polycold PFC 1100 - 2 pump with rotating piston , 505 m3/h Rewinding chamber: 2 roots pumps 13.000 m3/h capacity 1 roots pumps 5500 m3/1 1 cryogenic panel 200.000 l/s 1 polycold PFC 1100 2 pump with rotating piston 505 m3/h Guard chamber 1 roots pumps 2400 m3/h 1 roots pumps 1000 m3/h
Polycold 2

Note :
-Material deposited Alu (diam of Aly wire 1.6mm ) ( recommended 99.8% purity)
-Output 20 tons per day ( calculated for 12 mic Polyester Film in max width ) -min width 1200mm/max 2400mm
core - core id : 6 inch - unwinding tension range /tension on capstan unit : 3.5 to 65kg / 90 kg -diam of process roller 500mm
- additional Cooling System Corema Chilling unit for main process drum (-20 C) - PLC, Drives & Control : Siemens S7 with Simoreg Drives for the machine and process control, via supervision PC .
The evaporation boats are controlled by a separate cabinet with Eurotherm drives. -max absorbed power (approx ) 340 kw - 2carriages for faster loading and unloading operations.
( first one on rewinding system, second on the evaporation system which is fully extractable from the machine body to facilitate the cleaning procedure ) -
Optical control RF -Digitally control rewinding unit -two ceramic plated rollers, 2 bowed spreader rollers,
oscillating arm on the rewinder with tension sensing control system.
Hydraulically driven robotic handling system by ICAP Group for the loading of the jumbo roll and unloading of the finished rolls. - 3 air shafts