DMG DECKEL MAHO DMC60T RS3

SPECIFICATIONS
TRAVLES:
-X AXIS: 30.71" (780 MM)
- Y AXIS: 22.05" (560 MM)
-Z 22.05" (560 MM)
VOLUME MACHINING AREA: 245 DM-3
MAX WORKPIECE DIMS: 23.62"(600MM) DIAMETER, 22.64"(575MM) HEIGHT,882LBS(400KG)
ROTATION RANGE: 360 X 0.001 DEGREE (FULL 4TH AXIS)
CLAMPING SURFACE:19.7" X 24.8" (500 MM X 630 MM)
NUMBER OF PALLETS: 5 TOTAL (4 IN CHANGER, 1 IN THE MACHINING CABIN)
MAXIMUM TABLE LOAD: 880 LBS (400 KG)
CENTRE BUSH: 2" (50 MM) DIAMETER
TORQUE 40% DUTY CYCLE: 1,807 FT LBS (2,450 NM)
HOLDING MOMENTUM 40%: 1,807 FT LBS (2,450 NM)
MAXIMUM FEED:7,200 DEGREES PER MINUTE
MAXIMUM TABLE SPEED: 30 RPM
POSITIONAL UNCERTAINTY P: 7 ARC SEC
PALLET CHANGE TIME: APPROXIMATELY 10 SECONDS

-INTEGRATED MOTOR SPINDLE-
TYPE: DIGITALLY CONTROLLED
COOLED DRIVE: WATER
POWER 40% ED: 34.9 HP (26 KW)
POWER 100% ED: 25.5 HP (19 KW)
SPINDLE SPEED RANGE: 24,000 RPM
ACCELERATION/DECELERATION 0-24,000 RPM: 3.5 SECONDS
NUMBER OF GEAR STEPS: NONE
SPINDLE TORQUE 40% ED: 62.7 FT LB (85 NM)
SPINDLE TORQUE 100% ED: 44.2 FT LB (60 NM)
SPINDLE TAPER: HSK-A63
CLAMPING POWER: 8 KN

-FEED DRIVES-
DRIVE COOLED X/Y/Z: AIR/AIR/WATER
FEED RATE X/Y/Z: 590 IPM (15 M/MIN)
RAPID FEED RATE X/Y/Z: 1,968 IPM (50 M/MIN)
MAXIMUM FEED RATE X/Y/Z: 1,968 IPM (50 M/MIN)
ACCELERATION X/Y/Z: 0.6 G IN ALL AXES
FEED POWER X/Y/Z: 7/7.2/10 KN
BALL SCREW SPINDLE X/Y/Z: 1.57"X0.8" (40X20 MM) X&Y,1.97"X0.8"(50X20MM) Z


-120 POSITION VERTICAL CHAIN AUTOMATIC TOOL CHANGER-
MAGAZINE POCKETS: 120
MAXIMUM TOOL WEIGHT: 17.64 LBS (8 KG)
MAXIMUM TOOL DIAMETER WITHOUT FREE POCKETS: 3.15" (80 MM)
MAXIMUM TOOL DIAMETER WITH FREE POCKETS: 6.3" (160 MM)
MAXIMUM TOOL LENGTH: 12.4" (315 MM)
TOOL CHANGE TIME: APPROX 0.8 SECONDS, DOUBLE GRIPPER TOOL CHANGER
CHIP-TO-CHIP TIME: APPROX 4 SECONDS VERTICAL, 10 SECONDS HORIZONTAL
RS3 ROTARY PALLET CHANGER WITH INTEGRATED NC ROTARY TABLE (C-AXIS)-
-STABLE COMPACT CONSTRUCTION WITH OPTIMAL LINKAGE TO GUIDEWAY (Y-AXIS)
-NC ROTARY TABLE WITH DIRECT MEASURING SYSTEM
-BACKLASH-FREE PRELOADED PRECISION SPUR GEAR FOR HIGH RIGIDITY, PRECISION
AND HIGH TORQUE, MAXIMUM HOLDING MOMENTUM IN CLOSED LOOP
-HIGH RAPID FEED RATE
-PALLET CHANGER ALLOWS SETUP PARALLEL TO PRODUCTION TIME
-SWIVEL MILLING HEAD WITH PROGRAMMABLE B-AXIS-
-INTEGRATED 24,000 RPM MOTOR SPINDLE
-HIGH PRESSURE COOLANT SUPPLY CENTRALLY THROUGH SPINDLE CENTRE
SWIVEL RANGE: 150 DEGREES (-120/+30 DEGREES)
(30 DEGREES PAST HORIZONTAL,HORIZONTAL,VERTICAL,30 DEGREES PAST VERTICAL)
150 DEGREE SWIVEL RANGE ALLOWS UNDERCUTS AND MACHINING AT NEGATIVE ANGLES
DUE TO THE SWIVEL RANGE OF 30 DEGREES ACROSS THE HORIZONTAL OR VERTICAL
AXIS.THIS GIVES YOU ADVANCED FLEXIBILITY FOR COMPLEX PARTS LIKE IMPELLERS
SWIVEL MOMENTUM MILLING SPINDLE (40% DUTY CYCLE) 1,620 FT LBS (2,200 NM)
HOLDING MOMENTUM WITHOUT CLAMPING (40% DUTY CYCLE) 1,438 FT LBS (1,950 NM)
HOLDING MOMENTUM WITH CLAMPING: 2,655 FT LBS (3,600 NM)
RAPID MOTION B-AXIS: 35 RPM
SWIVELLING TIME OF THE HEAD FROM HORIZONTAL-VERTICAL & VICE VERSA 1.5 SECS
POSITIONAL UNCERTAINTY P: 9 ARC SECONDS


-EXTERNAL COOLANT SUPPLY ON THE OUTSIDE OF THE SPINDLE-
PUMP OUTPUT: 10.6 GALLON/MINUTE (40 L/MIN)
PUMP PRESSURE: 22 PSI (1.5 BAR)

RS3 ROTARY PALLET CHANGER WITH INTEGRATED NC ROTARY TABLE (C-AXIS)-
-STABLE COMPACT CONSTRUCTION WITH OPTIMAL LINKAGE TO GUIDEWAY (Y-AXIS)
-NC ROTARY TABLE WITH DIRECT MEASURING SYSTEM
-BACKLASH-FREE PRELOADED PRECISION SPUR GEAR FOR HIGH RIGIDITY, PRECISION
AND HIGH TORQUE, MAXIMUM HOLDING MOMENTUM IN CLOSED LOOP
-HIGH RAPID FEED RATE
-PALLET CHANGER ALLOWS SETUP PARALLEL TO PRODUCTION TIME
-SWIVEL MILLING HEAD WITH PROGRAMMABLE B-AXIS-
-INTEGRATED 24,000 RPM MOTOR SPINDLE
-HIGH PRESSURE COOLANT SUPPLY CENTRALLY THROUGH SPINDLE CENTRE
SWIVEL RANGE: 150 DEGREES (-120/+30 DEGREES)
(30 DEGREES PAST HORIZONTAL,HORIZONTAL,VERTICAL,30 DEGREES PAST VERTICAL)
150 DEGREE SWIVEL RANGE ALLOWS UNDERCUTS AND MACHINING AT NEGATIVE ANGLES
DUE TO THE SWIVEL RANGE OF 30 DEGREES ACROSS THE HORIZONTAL OR VERTICAL
AXIS.THIS GIVES YOU ADVANCED FLEXIBILITY FOR COMPLEX PARTS LIKE IMPELLERS
SWIVEL MOMENTUM MILLING SPINDLE (40% DUTY CYCLE) 1,620 FT LBS (2,200 NM)
HOLDING MOMENTUM WITHOUT CLAMPING (40% DUTY CYCLE) 1,438 FT LBS (1,950 NM)
HOLDING MOMENTUM WITH CLAMPING: 2,655 FT LBS (3,600 NM)
RAPID MOTION B-AXIS: 35 RPM
SWIVELLING TIME OF THE HEAD FROM HORIZONTAL-VERTICAL & VICE VERSA 1.5 SECS
POSITIONAL UNCERTAINTY P: 9 ARC SECONDS


-EXTERNAL COOLANT SUPPLY ON THE OUTSIDE OF THE SPINDLE-
PUMP OUTPUT: 10.6 GALLON/MINUTE (40 L/MIN)
PUMP PRESSURE: 22 PSI (1.5 BAR)

-INSTALLATION DATA-
OPERATION VOLTAGE: 400 V INPUT (COMES WITH MULTI INPUT TRANSFORMER)
CONTROL VOLTAGE: 24 V
MAX AT 100% DUTY CYCLE: 100 A
POWER CONSUMPTION AT 100% DUTY CYCLE: 64 KVA
RECOMMENDED NET PROTECTION: 100 A
RECOMMENDED SHORT CIRCUIT: 3.6 MVA
COMPRESSED AIR REQUIRED: 87 PSI (6 BAR)
AIR CONSUMPTION (AVERAGE VALUE): 20 M-3/H
AIR CONSUMPTION WITH TOOL COOLING: 40 M-3/H
TOTAL WEIGHT WITH PALLET CHANGER: APPROX 22,000 LBS (9 TONS)
3-POINT SUPPORT WITH 3 LEVELING SHOES, NO SPECIAL FOUNDATION REQUIRED
EQUIPPED WITH
HEIDENHAIN ITNC530 3D CONTOURING CNC CONTROL WITH:
-ELECTRONIC HANDWHEEL
-2ND PROCESSOR CARD WITH WINDOWS 2000
-OMAT ADAPTIVE CONTROL FOR AUTOMATIC FEED RATE ADJUSTMENTS
-APPLICATION TUNING CYCLE ATC
HEIDENHAIN INFRARED PARTS MEASURING PROBE
BLUM LASER TOOL LENGTH AND DIAMETER MEASURING, HORIZONTAL/VERTICAL
COOLING BY AIR BLAST THROUGH SPINDLE CENTRE, SELECTED WITH M-FUNCTION
SPRAY PISTOL WITH PUMP
HEIDENHAIN GLASS SCALES DIRECT MEASURING SYSTEM X/Y/Z AXES
HEIDENHAIN ROTARY ENCODERS DIRECT MEASURING SYSTEM B/C AXES
EXTERNAL COOLANT NOZZLES ON OUTSIDE OF SPINDLE AIR/COOLANT SELECTABLE
AUTOMATIC SWITCH-OFF OF POSITIVE AIR PRESSURE FOR THE MAIN SPINDLE AFTER
WORK END
LINEAR ROLLER GUIDEWAYS AND DIGITAL DRIVES. STABILITY AND HIGH PRECISION
ARE ENSURED WITH ROLLER GUIDEWAYS WITH OVER-DIMENSIONED DISTANCES BETWEEN
THE GUIDEWAYS. THE TABLE CENTRE OF GRAVITY MOVES IN BETWEEN THE VERTICAL
GUIDEWAYS (Z-AXIS).
ELECTRONIC TEMPERATURE COMPENSATION
SPINDLE CHILLER
AVAILABLE BOOKS AND MANUALS
FULL ENCLOSURE OF MACHINING AREA FOR SAFETY AND NOISE REDUCTION
SENSITIVE MACHINE PARTS (MEASURING SYSTEMS, LIMIT SWITCHES, GUIDE-WAYS,
DRIVES) ARE SEPERATE FROM THE MACHINING AREA
ROTARY PALLET STORAGE RS3 INCLUDING 3 PALLETS
OIL AND EMULSION MIST SEPARATOR ELECTROSTATIC FILTER
MINIMUM LUBRICATION
LAMINATED SAFETY GLASS FOR WINDOW IN CABIN DOOR
CLAMPING HYDRAULICS WORKING TABLE AND SET-UP STATION FOR HYDRAULIC
CLAMPING DEVICES