Comas muffin line 3.000 – 10.000 pieces / hour

Ingredient scaling,dosing and mixing, consisting of:
Reimelt weighing head
Reimelt sugar dosing unit
Tonelli mixing system U 3300

Inteda Engineering Form sheet cleaning and suction station, capacity 250 forms/hour, consisting of:
Transport conveyors
Baking form cleaning
Crumb extraction

Comas baking tray handling system, consisting of:
Muffin tray unloading station
Muffin tray stacking station
Empty muffin tray return station
Muffin tray adding station
Inteda Engineering insert mold vacuum handling device

Comas muffin filling station, consisting of:
Muffin dispenser, model IS 1100 (270 trays/h)
Muffin cream cheese topping station, model IT 600
Ingredient decoration station
Inteda Engineering fruit decoration station
Manual form take off on racks

Baking:
10 Pieces of Werner & Pfleiderer rack rotary ovens, model REC 1280, year 2006, 2013, 2017
Dual fueled ( Oil / Gas )
Oven racks, (30pcs), backing trays
 
Cooling station consisting of:
Hammerle/Horburger/Schmid rack transport system
Schmid rack cooling station with 3 zones, model 10510-HAST-01.01

Comas decorating, consisting of:
Injection station, model LDI
Turning station, model LDI 1000
Decap station
Glaze station
Glaze air dry station
Vibration dispenser unit, model 0039-414
Cooling tunnel with 2 zones, model BT 1000

Packaging system:
Packaging of single muffins (10.000 pieces/h)
Blister packaging 12 pieces per set (833 pieces/h)
Blister packaging 2 pieces per set (4.000 pieces/h)

Packaging, consisting of:
Inteda Engineering automatic palletizing system and conversion of pallet transport
2 Adepts robots, model Cobra S800 Dual CX Robot system
Transport conveyors
Inteda Engineering stacker station
Metal detector
Kallfass side sealing machine station, model Compact 450 SO
Labeling unit
Vimco packaging machine (wrap around), model 817
Vimco tray erector, model FAC 555
Vimco Inserter, model 818
Ilapack foil packaging machine, model Delta 3000DC
Labeling unit
Metal detector

Additional accessories:
W&K Automation GmbH emulsion mixer, model UR 600
Boyens Backservice spray unit , model AP 400
Fruit spreader device including work platform (incorporation of frozen fruits)
Rack trolleys approx. 35 pieces in stock with 12 trays, per tray 40 molds
Wolf glaze dissolving kettle for chocolate
MFH chocolate heater, model 001
Tonelli air pump/filling machine, TSB 300

Electrical 220/380 V – 3 Ph – 50Hz
Controlled by Siemens PLC, model S7