Bilwinco RW110W-AB weigher

Weighing of fried breaded fish, breaded chicken tenders, meatballs, cheese balls and fried breaded zucchini into thermo-sealed trays. Individual weights ranging from 15-35 g/piece and portion weight 200-250 gram.

We have purchased the machine in 2021, but we have not used it at all. It is new and packed in the original package, with full warranty

PRODUCT INFORMATION
Product: Fried, breaded fish (Sprout), breaded chicken tenders, meatballs, cheese balls and fried breaded zucchini
Portion size: 200-250 g
Single piece size and weight:
Max dimensions: 150 x 50 x 50 mm (LxWxH)
Weight range: 15-35 grams per piece
Bulk density Approximately 300 g/l
Product temperature: 5 ºC
Capacity: Up to 45 portions per minute provided that the packaging equipment does not present any limitations.
Capacity per minute is further dependent on the nature and consistency of the product, as well as production environment (temperature, humidity, etc.). This also applies in relation to product feeding which must be even, stable and uniform and the product zone clean and without product deposits.

Accuracy: The average weight, based on a range of following weighings of 1000 dumps, is +/- 1-3 grams compared to the nominal weight provided the programmed +/- tolerance has the same value. The average weight will be bigger than the nominal weight, if the minus tolerance is smaller than the plus tolerance. The average weight goes up by 0,5 grams for each gram the minus tolerance is smaller than the plus tolerance.

The accuracy mentioned is always provided that the nominal weight is divisible by the unit weight. The stated accuracy is also dependent on the product feeding being even, stable and uniform and to the product zone being clean and without product deposits.

PRODUCTION CONDITIONS
Feeding controlled: By rotating centre distributor suspended on load cell Surroundings: Dry and chilled area Room temperature 10 ºC
Room limitations: The ceiling height in the packaging area is quite low and the area is filled up with equipment. It is important to verify that the equipment will fit in the room and can be cleaned properly, given the restricted space.

Access to the area is also restricted, so it needs to be verified that the equipment can be brought into the packaging area.

Cleaning method: Wash-down version IP67. The machine can be cleaned with water and e.g. foam alkaline detergents.

PRODUCT FEEDING
The products are manually fed to the hopper on the Bilwinco infeed conveyor, by emptying trays with 5-10 kg of product into the hopper. As no vibrating feeding hopper is quoted, due to limited floorspace, it is important that the operator empties the trays slowly, so the product is distributed evenly over the infeed conveyor.

PACKAGING EQUIPMENT
Packing type:
Trays, always same length and width, but with 2 different depths.
Packing dimensions:
(Measurements and photos with and without product)
INTERFACES (LIMITS OF RESPONSIBILITY)
From: Hopper of infeed conveyor, position 1.
To: Feeding of portions into traysealer trays.

BENEFITS USING BILWINCO WEIGHERS:
• Bilwinco has manufactured weighers since 1955 and is the only supplier on the market who
• exclusively designs and manufactures Multihead weighing solutions.
• Most hygienic design on the market tilted and smooth surfaces minimizing the risk of
• water puddles. The product zone is dismantled without the use of tools, waterproof cabinets
• (IP 67 Rating).
• Most powerful vibrator concept on the market for fast and reliable transport of product.
• Most robust and cleaning friendly load cell on the market we offer a 3-year warranty on
• load cells for the W-series.
• Modular design for quick and easy replacement of components with minimal downtime.
• Exchange program for actuators for hoppers lower maintenance costs.

EQUIPMENT DESCRIPTION

Infeed system
1. BW Z- elevating conveyor for infeed
• Mobile execution on wheels
• Stainless steel construction and open design for easy cleaning
• Food grade modular belt with flights
• Shields under belt to prevent spillage quick release opening for cleaning and inspection.

Multihead weigher
2. Multihead weigher type RW110W-AB
• Full stainless-steel construction with smooth fully welded body
• Product guide to centre product
• 1 rotating centre cone with level control (load cell)
• 10 vibrator chutes with auto-adjustment
• 10 pre-charge buckets 3 litres
• 10 weighing buckets 3 litres
• Timing hopper with rejects
• Pneumatic activated pre-charge and weighing hoppers
• Easy access to data and statistics
• USB port for data export
• Including module for remote access via Internet for troubleshooting
• Weighing range min. 50g. and max. 250g.
• Product zone: Adapted to the product

Outfeed system
3. BW Z- elevating step-conveyor for outfeed
• Mobile execution on wheels
• Stainless steel construction and open design for easy cleaning
• Food grade belt with flights
• Shields under belt to prevent spillage quick release opening for cleaning and inspection.

Distribution/tooling system
4. Filling and distribution tool for tray sealer.
• Filling of 1 tray at a time, including:
• Dipping function to avoid spilling
• Filling chutes adapted to one tray format
• Separate outlet for automatic reject and emptying of line
• Safety shield and including interlock switches

Frame for weigher
5. Frame for weigher
• Design in fully welded stainless steel
• Mounted on wheels
• Approximately 1 x 1,5 m