COMPLETE ASEPTIC UHT FILLING LINE FOR DRINKS

Our line is fairly new, and in excellent condition.

In its current state, our innovative line is suitable for the preservative-free production and bottling of all kinds of heat-treatable, non-carbonated soft drinks, e.g. vitamin drinks, filtered/low-fiber juices, tea-based drinks (brewed from real leaves), plant-based milks/drinks, etc.
The production line is a compact, fully equipped system, from bottle-blowing to water treatment to shrink wrapping, all production stations are integrated in the line.
The entire production line is a coordinated system, made of the highest quality stainless steel (316L), which can be cleaned with a built-in CIP system. Apart from its main elements, it is completely individually designed and controlled by PLC.

Important to note: Our plant is still in operation, so it can be tested at any time.

Products: vitamin drinks, filtered/low-fiber juices, tea-based drinks (brewed from real leaves), plant-based milks/drinks
Output: 2.500 bph
Bottles: 0,2L - 1,5L PET Bottle (current bottles size: 0,5L)
Closures: 28 PCO 1810 (1881 is also possible with small technical conversion)
Labels: Sleever
Packing: 3 x 4 and 3x2

TECHNICAL PARAMETERS:
• only 3 persons per shift are required to operate the whole production process
• production capacity: 900 - 1200 liters / hour
• product shelf life (without preservatives!): 24 months - thanks to UHT technology and special disinfection / rinsing system
• type of packaging: PET bottle 200 ml - 1500 ml
• possibility of sterilizing heat treatment: 60-150 °C (UHT)
• duration of heat treatment: 45 seconds
• possibility of bottling temperature: 5-40 °C
• stainless steel (316L)
• bulit-in rising CIP system


The line includes the following machines:
- Semi-automatic PET bottle blowing machine Capacity: 1000 BPH
- Water Treatment System: (Brand BWT) - stainless steel gravel - sand filter automatic 2-column continuous ion exchanger Brand: BWT, automatic 2-column continuous activated carbon filter
- Technological water buffer tank, 2550 liters, stainless steel: aisi 316L, with bottom pressure gauge, CIP washer head and connection
- 2 pieces of 250 liter, stainless steel, double-walled thermo, oil-heated cooking pots
- 1 piece of 2550 liters mixing tank (Brand: Bonfiglioli), stainless steel: aisi 316L, with bottom pressure gauge, 2 pieces CIP washer head, with connection
- 1 x 80 liter, stainless steel, liquid filter (GAF puncture bag)
- 2550 liters, product buffer tank, stainless steel: aisi 316L, with bottom pressure gauge, CIP washer head, with connection
- Full automatic UHT plate sterilizer machine includes heating and cooling equipment: Capacity: 1250L / H, PLC controlled, sterilization (main equipments: 3 pieces AlfaLaval heat exchangers, Galletti liquid cooler, electric thermo oil boiler)
temperature: 60°C - 150°C, holding time: 45 sec, inlet temperature: 15°C, outlet temperature: 5°C - 35°C
- Full Automatic Aseptic rinsing filling capping 3 in 1 Monoblock:
Capacity: 2500 BPH, PLC touch screen controls the whole process, automatic bottle sterilizer, automatic cap sterilizer, pick and place capping system, CIP washer head, with connection
- Capped bottle rinsing equipment with RO (reverse osmosis) water (Brand: BlueClear)
- Bottle drying system with air knives, (Brand: Tardito Machine)
- Cap control system with automatic sorter, (Brand: KEYENCE)
- Full automatic Sleeve machine (Brand Scaligera Ulisse 2000) year 2015: Capacity: 2800 BPH, with heat tunnel
- Full automatic inkjet printer (Brand: HITACHI)
- Full automatic shrink wrapping machine with heat tunnel (Brand: Mondial Pack)

The plant is installed and in working condition.