1001 Joinery production line

Joinery production line WORKING PROCESS SAPIENS 1001

The Sapiens 1001 TFF machining center is dedicated to sawing, routing and drilling operations of components for the production of windows and doors.

The structure is a type of fixed portal bridge.
The crosshead is mounted on rigid and robust columns,
which are based on the ground by means of leveling and alignment units, both transverse and lateral.
The base of the column from the side of the part reference is connected to the central structure of the die,
where the clamping systems and the X axis for positioning the part are integrated.
The machine entrance and working areas are equipped with vertical and lateral pneumatic pressure devices,
which allow the workpieces to be correctly positioned against the lower and lateral reference of the clamping system.
The clamping units slide on the X axis and position the parts in the working areas according to the machining to be carried out.

Especially :
*in the first working area, the position of the piece along the X axis is determined by an on-off movement microswitch
*in the second working area, a reference stop, which disappears automatically, ensures the longitudinal positioning of the part

The X axis is equipped with 3 clamps as follows:
-the first is controlled using a pneumatic cylinder
- the other 2 grippers are controlled by electronic axes X1 and X2, one for each gripper.

The part is generally introduced by an entry roller against a pneumatic reference stop,
in the area of the first clamp. The first gripper transports and positions the part in the first work area,
while the other two grippers position the part for the second operation in the second work area.
The 2 grippers are controlled by means of a servo motor and a high precision rack and pinion system.
Each gripper has safety microswitches for start and end strokes and mechanical stops against collision.

The electrical board is positioned on the right side of the machine, at the exit from the room,
and all cables are carried in appropriate cable trays.
The crosspiece is adapted to receive 2 slots holding the milling heads.

Spindle Pos.1 with Y1 axis and Z1 axis.
Pos.2-Special double rotation head, with A and C axes; the cage slides on the Y2 axis and Z2 axis

Each head has a 16 position tool magazine and in the first unit a separate position with a pneumatic cylinder allows the change of the saw blade on the head.
Tool magazines have rotation axis c1 and c2 for the correct setting.
The work cycle offers the advantage of working with one spindle in one work area while the second spindle is performing a tool change for the second operation.

Technical characteristics :
- Pneumatic pressure: 5 bar
-Min. Part section dim.: 30x18 mmxmm
-Max. Section piece dim.: 230x140 mmxmm
-Min. Length w/o rep. : 300mm
-Max.piece length w/o rep. : 2,800mm

-Course axis X1-X2 (clamp): 4.735 mm
-Axis X1-X2 stroke: 120 m/1'
-Y1-Y2 stroke: 1.235 mm
-Y1-Y2 axis stroke: 60 m/1'
-Z2 axis stroke: 405 mm
-Z1 axis stroke: 300 mm
- Z1-Z2 axis movement speed: 45 m/1'
-Nr. hv presser: 5+5
- Pressure unit thrust: 720 N

- HS 652 electrospindle power: 10 (ES 779) kw
- Rotation speed: 12,000-18,000 rpm
-Max torque: 8Nm
-Tool attachment: HSK F63

- ES 919L electrospindle power: 12 kw
- Rotation speed: 12,000/15,000 rpm
-Max torque: 9.5 Nm
-Tool attachment: HSK F63

-Max saw blade diameter: 450 mm
- Flange diam. : 140mm
-Working height: 960mm

Machine weight kg 3600 ca
-Tool magazine Pos.16+16+1
-colours: RAL 7035 light gray RAL 5015 sky blue
External dimensions: 5710 x 2600 x 2075H mm